Strongly Nonlinear Effects of an Unbalanced Mass and the Supply Voltage of the Non-Ideal DC Motor on the Vibration Amplitude of a Thin Rectangular Plate ()
1. Introduction
The dynamic behaviour of plate structures is governed by the nature of the loading. It can be influenced by natural or artificial forces such as wind, earthquakes, explosions, and even vibrations from electric motors. Plate structures are widely used in mechanical and civil engineering. They are employed in the construction of infrastructures such as boats, airplanes, rockets, satellites, tunnels, bridges, and buildings. In this work, we study the behaviour of a plate subjected to vibrations from an electric motor. Structures experiencing such vibrations are referred to in the literature as non-ideal systems. It should be noted that the study of such systems dates back hundreds of years, as the very first type of non-ideal system was created in 1889. However, it was not until 1902 that this type of system appeared in the scientific literature [1]. A plate structure under non-ideal loading exhibits an interaction between the motor and the plate [2]. When the energy provided by the non-ideal motor is insufficient to drive the system through the resonance region, a nonlinear jump phenomenon, known as the Sommerfeld effect, may occur near the natural frequency [3]. In recent years, many authors have investigated the Sommerfeld effect in non-ideal systems. Jorge and Balthazar studied the nonlinear dynamics of a non-ideal Duffing-Rayleigh oscillator. They found that for a nonlinear stiffness and nonlinear damping beam, the Sommerfeld effect may be observed [4]. Balthazar et al. [5] presented the appearance of the Sommerfeld effect in the evolution of vibration amplitude and observed the influence of the damping coefficient on this effect. Kovriguine [6] analyzed a classical problem of an oscillator on an elastic base caused by rotor vibrations of an asynchronous driver near the critical angular velocity. Kong and Jiang [7] studied the Sommerfeld effect and the synchronization of two motors mounted on a simply supported beam, showing that structural parameters influence the appearance of the Sommerfeld effect. Li et al. [8] studied the nonlinear dynamic response of a thin rectangular plate vibration system excited by a non-ideal induction motor. They derived the equations for the plate structure under non-ideal vibration and noted the occurrence of the Sommerfeld effect. Kong et al. [9] worked on the dynamic stability of thin rectangular plates subjected to excitations from three vibrators, discussing the effects of unbalanced masses and installation positions of the vibrators on self-synchronization behaviour, the Sommerfeld effect, and the dynamic response of the system. Paulo Gonçalves et al. [10] analyzed a cantilever beam with a non-ideal DC motor installed at the free end and found that the Sommerfeld effect was related to certain system parameters.
Despite these advances, the analysis of the vibration amplitude response of a thin rectangular plate structure subjected to a non-ideal DC motor remains insufficiently explored. Specifically, the effects of the unbalanced mass and the supply voltage on the occurrence of nonlinear phenomena such as the Sommerfeld effect—in terms of the energy delivered by the motor—as well as on the appearance of the so-called limited energy source phenomenon related to voltage saturation, which considerably affects the system response, have yet to be fully addressed. This study aims to fill this gap. A rigorous formulation of the DC motor–plate interaction is established, and an analytical development is proposed. The effect of the non-ideal loading, which is highly nonlinear, is analyzed, leading to a non-monotonic behaviour of the plate amplitude with respect to both the supply voltage and the unbalanced mass of the motor. Finally, the amplitude jump phenomenon, indicating the presence of the Sommerfeld effect, is correctly captured by the analysis across a wide range of parameters.
The remainder of the paper is organized as follows. Section 2 presents the physical description of the system and its mathematical modelling. Section 3 explores the influence of the unbalanced mass, the supply voltage, and the plate damping coefficient on system stability. The conclusion is given in Section 4.
2. Mathematical Modeling of the System
2.1. Description of the System
The system consists of a thin rectangular plate of length a, width b, and thickness
, with two opposite edges simply supported and the other two edges free. A DC motor carrying an unbalanced mass is mounted on the plate. The contact surface between the motor and the plate is taken into account through the area
. A schematic of the setup is shown in Figure 1. This system can be considered analogous to an industrial floor supporting rotating machinery.
The angular displacement of the motor shaft is denoted by
. The rotor has a moment of inertia J and carries an unbalanced mass
located at a distance d from the axis. The characteristic driving torque of the motor for a given energy level is assumed to be known, either from the manufacturer or from experiments.
2.2. Mathematical Formalism
In order to derive the equations of motion, the following assumptions are made:
1) the rectangular plate is thin
and
[11];
2) the plate is assumed to behave according to the Kirchhoff’s hypothesis [11] [12];
3) only the transverse vibration of the thin plate is considered, while displacements in the x-axis and y-axis directions are neglected;
4) variations of cross-sectional dimensions are negligible;
5) the contact surface between the DC motor and the plate is rigid.
Figure 1. The general plan of the analyzed thin rectangular plate supporting a non-ideal DC motor.
To obtain the dynamic equations of the system, we combine the kinetic energies of the plate and the motor. Let
be the total kinetic energy of the system. It follows that:
(1)
where the kinetic energy of the plate,
, and that of the non-ideal DC motor,
, as follows (according to the assumptions listed above) [11]-[13]:
(2)
where
is the density of the plate material, and
is the transverse displacement of the plate. H represents the Heaviside function, defined as follows:
(3)
Here,
and
stand for the dimensions occupied by the motor on the plate along the x- and y-axes, respectively, with
and
denoting the coordinates of the boundaries of the areas occupied by the DC motor, in the x and y directions, respectively.
On the other hand, the total potential energy of the system is derived as follows:
(4)
where the potential energy of the plate,
, and that of the non-ideal DC motors,
, are expressed as (according to the assumptions listed previously) [11]-[13]:
(5)
The energy of the external force W and the dissipation function
of the system are expressed as follows:
;
(6)
where
and
are respectively the electromechanical torque, the viscous friction coefficient associated with the slipping of parts in the motor, and the damping coefficient of the plate. Having the expressions of the total energies of the system, we define the Lagrangian function [14] and obtain the resulting equations of motion for the non-ideal system shown in Figure 1 as follows:
(7a)
(7b)
According to [15], the electromechanical torque is evaluated (after modelled the DC motor as an electromechanical system) as:
(8)
is the motor winding resistance,
the supply voltage of the motor,
is the back-emf constant and
is the angular velocity of the motor shaft. In the configuration shown in Figure 1, the plate has two opposite simply supported edges, while the other two are free. The boundary conditions of the simply supported edges (zero transverse displacement and zero flexural moments) [16] are:
at
(9)
The boundary conditions for the free edges (zero flexural and zero torsional moments) are: [16] are:
at
:
(10)
To investigate the amplitude response of the system let us derive the modal equations. To do so, Galerkin’s method is applied [17] [18]. According to this method, the solution of the partial differential Equation (7a) and Equation (7b) is assumed to be of the form:
(11)
where
is the generalized coordinates,
is the assumed mode shape function that depends on the boundary conditions of the free oscillations of the plate and (n, m) denotes the natural mode with n and m nodal lines lying the x and y directions, respectively. To apply the method, Equations (8)-(11) are substituted into Equation (7a) and Equation (7b). The resulting equation is then multiplied by the corresponding eigenfunction and integrated over the surface area of the plate. After some algebraic manipulations, the modal equation is obtained as follows:
(12a)
(12b)
with:
(13)
According to the boundary conditions Equation (9) and Equation (10), the mode shape function and the natural frequency of the plate vibration are derived in Appendix 1 and are given by
(14)
where
and
satisfy the following transcendental equation for the natural frequency (see Appendix 1):
(15)
By substituting Equation (14) and Equation (15) into Equation (13), all integrals are evaluated as shown in Appendix 2. To improve the accuracy of the numerical calculations, the following dimensionless variables are defined:
(16)
Equation (12a) and Equation (12b) then take the form:
(17a)
(17b)
(18)
3. Dynamical Analysis
In this section, particular attention is focused on the analytical and numerical analysis of the effects of an unbalanced mass and the supply voltage of a non-ideal DC motor on the vibration amplitude of a thin rectangular plate.
3.1. Approximate Analytical Solution
We begin by using the averaging method [8] [19], which provides an analytical approximate solution and thus enables the detection of the main parameters’ effects on the system response. Let us assume that the motor is operating in a steady state, so that the angular velocity and the supply voltage are constant (i.e.,
;
) [8]. By applying the averaging method to Equation (17a) and Equation (17b), and averaging over the period
, we obtain:
(19a)
(19b)
The steady-state solution of Equation (19a) is obtained using the harmonic balance method [8] [19]
(20)
Substituting Equation (20) into Equation (19b), yields:
(21)
Equation (20) represents the steady-state response of the plate under DC motor, and Equation (21) is the steady-state response of the DC motor under vibration of the plate. Clearly, Equation (21) is a higher-order nonlinear transcendental equation, and obtaining its analytical solution is difficult.
The value of the average angular velocity
can be obtained numerically.
The average load torque is given by:
(22)
This equation reveals a nonlinear relationship between the average angular velocity, the unbalanced mass load, and the average load torque.
3.2. Approximate Numerical Solution
The physical and geometrical properties of the plate are listed in Table 1 [8], and the parameters of the DC motor are listed in Table 2 [8]. Accordingly, the dimensionless parameters given in Equation (18) are calculated.
In order to verify the precision of the analytical solution, we first solve the coupled Equations (19a)-(21) numerically using the fourth-order Runge-Kutta method [18] and the Dichotomy method [19]. The time step Δτ here used is Δτ = 0.01, and the results are averaged over 10000 realizations. The initials conditions used are:
. Second, we present in several figures the effects of the main parameters (mode of vibration, unbalanced mass, and supply voltage of the DC motor) on the proposed model.
Table 1. Parameters of the thin rectangular plate [8].
Parameters |
Symbols |
Values |
length (m) |
b |
1 |
Width (m) |
a |
0.5 |
thickness (m) |
h |
0.005 |
Young’s modulus (N/m2) |
E |
20.5 × 1010 |
Poisson’s ratio |
|
0.3 |
Density (kg/m3) |
|
7800 |
Length of the motor-plate’ surface (m) |
|
0.4 |
width of the motor-plate’ surface (m) |
|
0.2 |
Table 2. Parameters of the DC motor model [8].
Parameters |
Symbols |
Values |
Friction coefficient (N∙m∙s/Rad) |
|
1.67 |
Motor Constance (m/s) |
|
2 |
Motor armature resistance (Ω) |
|
0.5 |
Eccentric radius (m) |
d |
0.1 |
Moment of inertia J (kg∙m2) |
J |
0.015 |
In Figure 2 and Figure 3, the mode shapes obtained using Equation (14) and Equation (15) are reported. In Figure 2, we observe a single vibrating belly in the y-direction and no vibrating belly in the x-direction. In Figure 3, there are two vibrating bellies in the y-direction and no vibrating belly in the x-direction.
Figure 2. First mode in the y-direction and first to fourth modes in the x-direction. (a) mode (1, 1), (b) mode (1, 2), (c) mode (1, 3) and (d) mode (1, 4). The parameters used are obtained from Equation (18) and Table 1 and Table 2.
Figure 3. Second mode in the y-direction and first to fourth modes in the x-direction. (a) mode (2, 1), (b) mode (2, 2), (c) mode (2, 3) and (d) mode (2, 4). The parameters used are obtained from Equation (18) and Table 1 and Table 2.
Table 3. The first four natural frequencies of the thin rectangular plate.
Mode of vibration (m, n) |
Natural frequency |
Mode of vibration (m, n) |
Natural frequency |
(1, 1) |
78.3621 |
(2, 1) |
312.02 |
(1, 2) |
79.194 |
(2, 2) |
314.72 |
(1, 3) |
80.2134 |
(2, 3) |
317.17 |
(1, 4) |
81.444 |
(2, 4) |
321.16 |
Table 3 shows the natural frequency of each mode presented in Figure 3 and Figure 4 when the mode number is higher, its natural vibration frequency is higher. In the y-direction, the natural frequencies of the modes are close to each other. However, in the x-direction, the natural frequencies increase significantly. Thus, the mode with the smallest frequency is the mode (1, 1); therefore, the analysis is limited to the first mode, since the first mode of vibration is expected to carry most of the energy, and thus it should suffice to obtain a first estimate of the system behavior. The same analysis has been carried out by Jiao Jiang et al. [2]. Figure 4 shows the evolution of the energy delivered by the motor to make the plate vibrate as a function of the motor’s supply voltage. We observe that the energy delivered by the motor increases linearly with the supply voltage when
and when
. When
, a nonlinear jump phenomenon appears; this indicates that the motor interacts significantly with the plate in this voltage range which is explained by the fact that the structure vibrates at a high amplitude.
Moreover, the average angular velocity also increases linearly with the supply voltage. However, within the same voltage range, a nonlinear jump phenomenon also occurs, reflecting the disturbance in the motor’s operation caused by high-amplitude vibrations of the plate. It is clear that the non-ideal loading depends on the response of the structure. This jump phenomenon was also observed by Wenjie Li et al. [8] and was referred to as the Sommerfeld effect (circled zone in Figure 4).
Figure 4. Steady state amplitude of (a) the motor torque and (b) the angular velocity versus the supply voltage. Appearance of the Sommerfeld effect. The parameters used are obtained from Equation (18) and Table 1 and Table 2.
The amplitude of oscillation of the plate is also evaluated and compared with numerical simulations obtained using the fourth-order Runge-Kutta method [19], as shown in Figure 5. The data reported in Figure 5 show the vibration amplitudes as a function of the supply voltage and as a function of angular speed. It is demonstrated that as the supply voltage increases, the vibration amplitudes of the thin rectangular plate also increase, reaching a maximum value of 0.00092 at a voltage of 20.58. This voltage corresponds to the point at which the structure. vibrates with high amplitude. If the voltage is increased further, a considerable drop in the plate amplitude is observed, reflecting the strongly nonlinear effect of the voltage on the plate response, such as the occurrence of the Sommerfeld phenomenon in the system. The Sommerfeld phenomenon reflects the disturbance in the motor’s operation due to high vibration amplitudes of the plate, or a significant interaction between the plate and the motor that affects the proper functioning of the latter.
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Figure 5. Steady state vibration amplitude of the plate as function of (a) a current voltage and (b) the average angular velocity. The dotted line represents the numerical results obtained by simulating the full Equation (19a), while the solid curves are the analytical results from Equation (20). The parameters used are obtained from Equation (18) and Table 1 and Table 2.
Figure 6 shows the influence of the plate’s damping coefficient on the occurrence of the Sommerfeld effect. It indicates that when the plate’s damping coefficient is low, the interaction between the plate and the motor is stronger, as the structure does not dissipate enough of the energy transmitted by the motor.
According to Figure 7, for damping coefficients of 0.005 and 0.01, the amplitude jump does not appear and the structure vibrates with a low amplitude. Furthermore, when the damping coefficient is very small (0.0035), the amplitude jump appears, indicating the presence of the Sommerfeld effect, and the structure vibrates with a higher amplitude. Baltazar et al. [5] also obtained the same result in 2008.
Figure 8 shows the effect of the unbalanced mass on the steady-state amplitude of the rectangular plate. The resonance peak amplitude increases as the unbalanced mass
increases. In short, the resonance of the plate strongly depends on the unbalanced mass. This observation indicates that a high value of this parameter can cause large displacements, thereby reducing the life expectancy of the plate. It is also observed that the resonance peak progressively shifts toward lower supply voltage values as the unbalanced mass increases. This implies that for larger values of the unbalanced mass, the system reaches resonance more quickly, leading to a significant interaction between the motor and the structure, which disrupts the proper functioning of the motor. The shift of the peak amplitude also shows that a low-mass motor requires more electrical energy to make the structure vibrate compared to a high-mass motor. In other words, a low-mass motor must be sufficiently powerful to induce vibration in the structure.
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Figure 6. (a) Motor torque and (b) motor angular velocity as a function of voltage for different values of damping coefficient. The parameters used are obtained from Equation (18) and Table 1 and Table 2.
Figure 7. Vibration amplitude of the plate for different values of the plate damping coefficient. The parameters used are obtained from Equation (18) and Table 1 and Table 2.
Figure 8. Effect of the unbalanced mass on the steady-state vibration amplitude of the rectangular plate. The parameters used are obtained from Equation (18) and Table 1 and Table 2.
Figure 9. Effect of the unbalanced mass on (a) the motor torque and (b) the angular velocity for varying supply voltage. The parameters used are obtained from Equation (18) and Table 1 and Table 2.
Figure 8 shows the effect of the unbalanced mass on the steady-state amplitude of the rectangular plate. The resonance peak amplitude increases as the unbalanced mass
increases. In short, the resonance of the plate strongly depends on the unbalanced mass. This observation indicates that a high value of this parameter can cause large displacements, thereby reducing the life expectancy of the plate. It is also observed that the resonance peak progressively shifts toward lower supply voltage values as the unbalanced mass increases. This implies that for larger values of the unbalanced mass, the system reaches resonance more quickly, leading to a significant interaction between the motor and the structure, which disrupts the proper functioning of the motor. The shift of the peak amplitude also shows that a low-mass motor requires more electrical energy to make the structure vibrate compared to a high-mass motor. In other words, a low-mass motor must be sufficiently powerful to induce vibration in the structure.
In Figure 9, we further demonstrate the influence of the unbalanced mass of the motor on the occurrence of the Sommerfeld phenomenon in the system, in terms of the energy delivered by the motor. It is observed that a motor with a low unbalanced mass interacts significantly with the structure for a given supply voltage; however, this interaction is less pronounced compared to motors with a high unbalanced mass. Furthermore, the angular velocity increases as the unbalanced mass increases. The observed jumps in energy and angular velocity become more pronounced as the mass increases. These significant jumps indicate that a motor with a large unbalanced mass is more disturbed than motors with lower mass and causes the structure to vibrate at a higher frequency. This is due to the fact that when the unbalanced mass is large, the plate vibrates with a greater amplitude, which in turn increases the displacement of the motor shaft.
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Figure 10. Evolution of (a) the steady-state amplitude and (b) the current voltage as a function of motor’s mass. The dotted line represents the numerical results obtained by simulating the full Equation (19a), while the solid curves are the analytical results from Equation (20). The parameters used are obtained from Equation (18) and Table 1 and Table 2.
Figure 10 confirms that the vibration amplitudes increase with the mass of the motor. We also observe a non-monotonic relationship between the supply voltage and the motor’s mass. In fact, as the mass increases, the supply voltage also increases, reaches a peak value, and thereafter decreases, eventually remaining constant around a limiting value
. Thus, when the motor mass is significant, the load on the plate increases, and the motor becomes unable to make the plate vibrate because the required voltage is low. This phenomenon is called the limited energy source phenomenon related to voltage saturation. Such an effect of the motor’s mass has been extensively discussed in the context of non-ideal systems [1] [8]. For the investigated parameters, the numerical results are also found to be in good agreement with the analytical predictions.
4. Conclusions
Summing up, the strongly nonlinear effects of an unbalanced mass and the supply voltage of a non-ideal DC motor on the vibration amplitude of a thin rectangular plate have been investigated. The Lagrange formalism was used to establish the governing equations of the system. Subsequently, an averaging perturbation method was employed to obtain the steady-state response, and numerical simulations based on the fourth-order Runge-Kutta method were used to validate the analytical results. The influence of two main parameters—unbalanced mass and supply voltage of the DC motor—on the occurrence of the Sommerfeld phenomenon (in terms of the energy delivered by the motor) and on the appearance of the so-called limited energy source phenomenon related to voltage saturation has been thoroughly analyzed. The analysis leads us to the conclusion that the resonance peak of the plate amplitude increases as the unbalanced mass
increases. In short, the resonance of the plate strongly depends on the unbalanced mass. This indicates that a high value of this parameter can cause large displacements, thereby reducing the life expectancy of the plate. It is also observed that the resonance peak progressively shifts toward lower supply voltage values as the unbalanced mass increases, meaning that a low-mass motor requires more electrical energy to make the structure vibrate compared to a high-mass one. On the other hand, a non-monotonic behavior between the supply voltage and the motor’s mass has been demonstrated. In fact, as the mass increases, the supply voltage also increases, reaches a peak value, and thereafter decreases, remaining constant around a limiting value
. This phenomenon is referred to as the limited energy source phenomenon related to voltage saturation. Furthermore, the amplitude jump phenomenon, indicating the presence of the Sommerfeld effect, has been clearly captured by the analysis across a wide range of parameters. In industry, such phenomena can induce large vibrations of the plate and thereby contribute to structural failure and damage of the plate or the motor.
This exploratory analysis provides useful insights for the design of industrial floor structures supporting rotating machinery. It has, of course, its limitations. Most importantly, only the first mode was used in Galerkin’s method, and higher coupled modes were not included. It would be interesting to extend this work to incorporate these higher modes; nevertheless, we hope that some qualitative conclusions obtained here can provide reference values for such developments.
Appendix
Appendix 1: Evaluation of the Mode Shape Function and the Natural Frequency of the Plate Vibration
Let us consider the governing equation of plate (Equation (7a) of the main document), without damping and excitation:
(A1.1)
The solution of Equation (A1.1) is obtained by using the method of the variable separation. Thus,
(A1.2)
By substituting Equation (A1.2) into Equation (A1.1), the eigenvalues equation of the system is given by:
(A1.3)
According to the boundary conditions (simply supported edges in y-axis direction and free edges in the x-axis direction), the mode shape function
is given as [8]:
(A1.4)
where m is the number of half-waves in the y-axis direction; n is the number of half-waves in the x-axis direction.
Substituting Equation (A1.4) into Equation (A1.3), we can obtain
(A1.5)
where
.
The characteristic equation of Equation (A1.5) is given by:
(A1.6)
The solutions of Equation (A1.6) are given by:
with
(A1.7)
The general solution of Equation (A1.5) is given by:
(A1.8)
By applying the boundary conditions given by (Equation (10) of the main document). we obtain the following homogeneous linear system:
(A1.9)
Since
cannot be zero at the same time, the coefficient determinant of Equation (A1.7) is zero:
(A1.10)
By expanding and simplifying Equation (A1.8), the transcendental equation for the natural frequency can be obtained as follows:
(A1.11)
For:
(A1.12)
Finally, by substituting all the previous coefficients, we obtain the expression of the vibration mode shape given by:
(A1.13)
Appendix 2: Calculation of the Integrals of Equation (13) in the Main Document
Equation (13) of the document is rewritten as follows:
(A2.1)
The vibration mode shapes the plate
is demonstrated previously and given by Equation (A1.11). After substituting this equation (Equation (A1.11)). into Equation (A2.1), using Table of Integrals, expanding and simplifying the expression obtained, the coefficients
are evaluated and given by:
(A2.2)
(A2.3)
(A2.4)
(A2.5)
(A2.6)
(A2.7)
where:
(A2.8)