<?xml version="1.0" encoding="UTF-8"?><!DOCTYPE article  PUBLIC "-//NLM//DTD Journal Publishing DTD v3.0 20080202//EN" "http://dtd.nlm.nih.gov/publishing/3.0/journalpublishing3.dtd"><article xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink" dtd-version="3.0" xml:lang="en" article-type="research article"><front><journal-meta><journal-id journal-id-type="publisher-id">MSCE</journal-id><journal-title-group><journal-title>Journal of Materials Science and Chemical Engineering</journal-title></journal-title-group><issn pub-type="epub">2327-6045</issn><publisher><publisher-name>Scientific Research Publishing</publisher-name></publisher></journal-meta><article-meta><article-id pub-id-type="doi">10.4236/msce.2019.72002</article-id><article-id pub-id-type="publisher-id">MSCE-90741</article-id><article-categories><subj-group subj-group-type="heading"><subject>Articles</subject></subj-group><subj-group subj-group-type="Discipline-v2"><subject>Chemistry&amp;Materials Science</subject></subj-group></article-categories><title-group><article-title>
 
 
  Optimization of Fixed-Bed Design for Natural Gas Mercury Removal by Sulfur Doped into Porous Activated Carbon
 
</article-title></title-group><contrib-group><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Delphine</surname><given-names>Mukamurara</given-names></name><xref ref-type="aff" rid="aff1"><sup>1</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Xuewu</surname><given-names>Liu</given-names></name><xref ref-type="aff" rid="aff1"><sup>1</sup></xref><xref ref-type="corresp" rid="cor1"><sup>*</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Shuhua</surname><given-names>Chen</given-names></name><xref ref-type="aff" rid="aff2"><sup>2</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Shangshang</surname><given-names>Ren</given-names></name><xref ref-type="aff" rid="aff1"><sup>1</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Jean</surname><given-names>Claude Munyemana</given-names></name><xref ref-type="aff" rid="aff3"><sup>3</sup></xref><xref ref-type="corresp" rid="cor1"><sup>*</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Jiupeng</surname><given-names>Zou</given-names></name><xref ref-type="aff" rid="aff1"><sup>1</sup></xref></contrib></contrib-group><aff id="aff3"><addr-line>Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou, China</addr-line></aff><aff id="aff1"><addr-line>School of Chemical Machinery and Safety, Dalian University of Technology, Dalian, China</addr-line></aff><aff id="aff2"><addr-line>College of Environmental and Chemical Engineering, Dalian University, Dalian, China</addr-line></aff><pub-date pub-type="epub"><day>26</day><month>02</month><year>2019</year></pub-date><volume>07</volume><issue>02</issue><fpage>13</fpage><lpage>25</lpage><history><date date-type="received"><day>5,</day>	<month>January</month>	<year>2019</year></date><date date-type="rev-recd"><day>23,</day>	<month>February</month>	<year>2019</year>	</date><date date-type="accepted"><day>26,</day>	<month>February</month>	<year>2019</year></date></history><permissions><copyright-statement>&#169; Copyright  2014 by authors and Scientific Research Publishing Inc. </copyright-statement><copyright-year>2014</copyright-year><license><license-p>This work is licensed under the Creative Commons Attribution International License (CC BY). http://creativecommons.org/licenses/by/4.0/</license-p></license></permissions><abstract><p>
 
 
  The present work reports the synthesis and application of sulfur doped into porous activated carbon for removing elemental mercury from natural gas using a bench-scale fixed-bed reactor. A series of experiments were carried out to investigate the optimization of Hg
  <sup>0</sup> capture. Furthermore, our experimental results about optimum conditions to remove Hg
  <sup>0</sup> were 1:10 of sulfur to activated carbon impregnation ratio, 350
  &amp;#176;C of impregnation temperature, and 3 hours of impregnation time. This research showed that the prepared adsorbents were capable to remove remarkable amount of Hg
  <sup>0</sup> (23.615 mg/g) at high adsorption efficiency. This study may serve as reference on natural gas power plants for the removal of Hg
  <sup>0</sup> using the same conditions.
 
</p></abstract><kwd-group><kwd>Porous activated Carbon</kwd><kwd> Mercury Adsorption Mechanism</kwd><kwd> Natural Gas</kwd><kwd> Elemental Sulfur Impregnation</kwd></kwd-group></article-meta></front><body><sec id="s1"><title>1. Introduction</title><p>Natural gas is one of the three major fossil fuels sources of energy including petroleum, and coal. Natural gas is a versatile, clean-burning, and efficient fuel accounted for most of the energy production [<xref ref-type="bibr" rid="scirp.90741-ref1">1</xref>] .</p><p>While recently, mercury is recognized as a toxic metal, its presence has been a serious concern to natural gas processing plants [<xref ref-type="bibr" rid="scirp.90741-ref2">2</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref3">3</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref4">4</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref5">5</xref>] . Mercury is among the current top environmental challenges due to a rapid industrial growth that drives technology developments for mercury free hydrocarbons [<xref ref-type="bibr" rid="scirp.90741-ref6">6</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref7">7</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref8">8</xref>] . Some studies suggested that, the exposure to mercury may leads to receive global emphasis through its continuing and serious harm to human health effects ranging from acute to chronic diseases [<xref ref-type="bibr" rid="scirp.90741-ref2">2</xref>] .</p><p>Consequently, the research about how to remove Hg<sup>0</sup> is critically needed. Mercury appears into three forms in the flue gas including elemental mercury (Hg<sup>0</sup>), oxidized mercury (Hg<sup>2+</sup>) and particulate mercury (Hg<sup>p</sup>) [<xref ref-type="bibr" rid="scirp.90741-ref6">6</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref9">9</xref>] - [<xref ref-type="bibr" rid="scirp.90741-ref17">17</xref>] .</p><p>As recommended by the Clean Air Act (CAA) of 1990 [<xref ref-type="bibr" rid="scirp.90741-ref1">1</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref4">4</xref>] ; Hg<sup>0</sup> is considered highly volatile, insoluble and additionally a hazardous air pollutant (HAP). While many adsorbents are effective in removing elemental mercury, activated carbon serves as an adequate carrier for various chemicals [<xref ref-type="bibr" rid="scirp.90741-ref14">14</xref>] , which physically react with the mercury and hold it within the adsorbent particles [<xref ref-type="bibr" rid="scirp.90741-ref2">2</xref>] . Activated carbon is a kind of pore structure developed and chemically stable produced from coal and coconut shells [<xref ref-type="bibr" rid="scirp.90741-ref11">11</xref>] .</p><p>In the previous literatures, the adsorption of elemental mercury using raw activated carbon has been expressed as a good method. Results showed that the elemental mercury adsorption capacity level using raw carbon is typically weak [<xref ref-type="bibr" rid="scirp.90741-ref14">14</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref18">18</xref>] .</p><p>For getting high Hg<sup>0</sup> removal efficiency, the activated carbon needs to be able to adapt to the complex pore structure with large number of suitable impregnating pores so that the gas processing can be efficiently done [<xref ref-type="bibr" rid="scirp.90741-ref2">2</xref>] . As a result, elemental sulfur impregnated porous activated carbon has been adopted in order to improve and gives more significant Hg<sup>0</sup> adsorption capacity [<xref ref-type="bibr" rid="scirp.90741-ref15">15</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref19">19</xref>] .</p><p>The sulfur strongly bonded to the activated carbon is more reactive and the mechanism for mercury adsorption is governed by the reaction between active sulfur atoms (S<sub>2</sub>-S<sub>4</sub>) which are the macromolecular sulfur broken down though resulting the high elemental mercury adsorption capacity as reported by Yaxuan Yao and his team [<xref ref-type="bibr" rid="scirp.90741-ref14">14</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref18">18</xref>] . The impregnation temperature dictates the predominant form of sulfur allotropes [<xref ref-type="bibr" rid="scirp.90741-ref5">5</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref19">19</xref>] .</p><p>Even though Hg<sup>0</sup> adsorption capacity increases with sulfur impregnation temperature, at lower impregnation temperatures, sulfur molecules are mainly in the form of rings or long linear chains [<xref ref-type="bibr" rid="scirp.90741-ref13">13</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref14">14</xref>] . Although these molecules will have little steric hindrance for oversized pores, they may form barriers in the medium size pores [<xref ref-type="bibr" rid="scirp.90741-ref14">14</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref20">20</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref21">21</xref>] . As these large sulfur molecules attach to the activated carbon surface, they tend to block the entrance to medium pore openings [<xref ref-type="bibr" rid="scirp.90741-ref20">20</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref21">21</xref>] . It can be concluded that the actual form of sulfur rather than the total sulfur content is a crucial factor governing the chemisorption process [<xref ref-type="bibr" rid="scirp.90741-ref3">3</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref4">4</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref22">22</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref23">23</xref>] .</p><p>Recent study have showed that the highly adsorptive porous carbon can be prepared by high temperature sulfur impregnation, authors performed a series of experiments for removing mercury from natural gas by employing elemental sulfur doped coconut husk porous activated carbon, this study has found that factors such as the impregnation temperature and impregnation ratio were the most important factors played a critical role for the hole process of mercury removal [<xref ref-type="bibr" rid="scirp.90741-ref14">14</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref15">15</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref19">19</xref>] . The amount of mercury adsorbed by sulfur doped activated carbon found to be uneven to that estimated by the stoichiometry of the reaction which gives HgS [<xref ref-type="bibr" rid="scirp.90741-ref5">5</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref17">17</xref>] , which led to describe how some moiety of the doped sulfur does not intervene in the reaction with elemental mercury vapor gas. The unreacted sulfur is considered to be chemically adsorbed and stable [<xref ref-type="bibr" rid="scirp.90741-ref9">9</xref>] .</p><p>The main objective of this research was to optimize Sulfur doped into Porous Activated Carbon adsorbent preparation focusing on the art of the impregnation technique with high-temperature between 300˚C - 500˚C for natural gas to remove the Hg<sup>0</sup> using bench-scale fixed bed reactor.</p></sec><sec id="s2"><title>2. Materials and Methods</title><sec id="s2_1"><title>2.1. Materials and Chemicals</title><p>First, Ceramic boats (25 mL), BSA124S Electronic balance (Sartorius), Desiccator were used in this research. The chemicals used were Coconut husk crushed Activated carbon (Dalian, China), and sulfur sublimed (99.99%) purchased from Tianjin damao reagent Factory (Tianjin, China), ionized water used throughout the whole experiments were prepared in our department.</p></sec><sec id="s2_2"><title>2.2. Equipments</title><p>GSL-1100X Tubular furnace (Nantong Rite Scientific Research Instruments Co., Ltd.), DHG-9070A Electric Drying oven (Shanghai Yiheng Scientific Instruments Co., Ltd.), QM208B Atomic absorption mercury analyzer (made by Suzhou Qing’an Instrument Co., Ltd.), mercury permeation device was made by Dahua Instrument Factory (Shanghai, China), and Nitrogen gas (purified, 99%) was obtained from Chemical Physics Institute (Dalian, China), Jade 6.5, Origin Pro 8, AutoCAD 2016, CASA XPS Software were used in the experiments.</p></sec><sec id="s2_3"><title>2.3. Preparation of Adsorbents</title><p>The experimental study was performed through three steps. Sulfur doped activated adsorbent preparation was carried out using the elaborated techniques.</p><p>Impregnating sulfur in activated carbon procedure was developed based on several control parameters. Among them, two most important factors are the impregnation temperature and the initial sulfur carbon ratio in the impregnation furnace.</p><p>Different sulfur doped porous activated carbon were prepared and compared. Firstly, a fixed amount of the virgin coconut husk porous activated carbon were crushed in a grinder for 1 hour, ground into 20 &#215; 40 mesh size [<xref ref-type="bibr" rid="scirp.90741-ref9">9</xref>] , sieved, then rinsed with ionized water for several times and dried in an oven at 200˚C for 12 hours, after they were placed in a desiccator till further use. And then another fixed amount of powdered elemental yellow sulfur high-purity (99.99%) were physically mixed together for the impregnation process in one ceramic bowl and put in tubular furnace for being heated at 250˚C - 600˚C for 3 - 6 hrs. Experiments were conducted at the standard set of conditions, which were based on the process optimization studies conducted prior to the present work [<xref ref-type="bibr" rid="scirp.90741-ref9">9</xref>] .</p><p>The pathway made up of mixing raw coconut porous activated carbon placed evenly in a ceramic boat, and a predetermined amount of sulfur in the same ceramic boat with a specific sulfur carbon ratio (1:20 - 1:4). <xref ref-type="fig" rid="fig1">Figure 1</xref> shows the structure of the experimental system used for the elemental sulfur impregnation on the solid substrate.</p><p>An inert atmosphere was made within the tubular furnace then the mix was put under a nitrogen stream with a fixed flow rate of 60 mL/min for 20 min to completely remove traces of oxygen resulting in a certain pressure inside the preparation conditions [<xref ref-type="bibr" rid="scirp.90741-ref24">24</xref>] , then the sulfur-doped porous activated carbon was taken out from the tubular furnace. In this way, activated carbon for removal of mercury gas was prepared. Finally, the prepared sulfur doped porous activated carbon cooled to the room temperature (30˚C &#177; 10˚C) and was stored in the desiccator to prevent the humidity. The Sulfur content and Sulfurization rate were determined through the following formula [<xref ref-type="bibr" rid="scirp.90741-ref20">20</xref>] :</p><p>S C = M sulfur M activated carbon (1)</p><p>Sulfurization rate = M absorbed M sulfur (2)</p><p>where by:</p><p>M<sub>sulphur</sub> is―the mass of added sulfur, g;</p><p>M<sub>activated</sub><sub> carbon</sub> is―the activated carbon added, g;</p><p>M<sub>adsorbed</sub> is―sulfur absorbed by activated carbon, g.</p></sec><sec id="s2_4"><title>2.4. Physical Characterization</title><p>Firstly, the sample of 20 g was sieved between 180 - 200 mesh size before doing characterization. Given that the adsorption capacity of these adsorbents is</p><p>strongly related to the actual forms of sulfur within the carbon particles, the interaction between the carbon and sulfur, and the microstructure of the carbon particles, it is necessary to consider the physical and chemical characteristics at a microscopic level using XRD and XPS techniques [<xref ref-type="bibr" rid="scirp.90741-ref18">18</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref21">21</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref25">25</xref>] . Generally, the sulfur content on the porous activated carbon surface, the yield of sulfurization on activated carbon surface and sulfur bondage were the main parameters used to describe the textural properties of an adsorbent [<xref ref-type="bibr" rid="scirp.90741-ref18">18</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref21">21</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref25">25</xref>] .</p></sec><sec id="s2_5"><title>2.5. Hg<sup>0</sup> Adsorption Experiment</title><p>The mechanism of elemental mercury (Hg<sup>0</sup>) captive at 60˚C by sulfur doped porous activated carbon using a bench-scale fixed-bed device, DCW3015 thermostatic bath, mercury permeation device and QM208B Atomic absorption mercury analyzer has been tested. Physisorption and chemisorption are coupled to give the whole Hg<sup>0</sup> adsorption mechanism. N<sub>2</sub> was used as the carrier gas. Mercury adsorption tests were conducted with activated carbon mass 100 mg, placed inside a tubular reactor having a length of 0.1 m and diameter of 0.0254 m. The reactor was covered with water circulation to maintain the desired adsorption temperature inside the reactor.</p><p>A mercury permeation device was used as a source to generate the mercury vapors at the desired Hg<sup>0</sup> concentration and flow rate. The mercury adsorbed in the porous activated carbon was operated by using automatic mercury analyzer and the mercury adsorption capacity was determined by integrating the area above the breakthrough curve.</p><p>In order to evaluate the removal characteristics of sulfur doped activated carbon for Hg<sup>0</sup> in the natural gas purification, the following equation of Hg adsorption efficiency was employed [<xref ref-type="bibr" rid="scirp.90741-ref21">21</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref23">23</xref>] .</p><p>Where the Mercury removal efficiency of sulfur doped activated carbon η and the amount of mercury adsorbed q are [<xref ref-type="bibr" rid="scirp.90741-ref24">24</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref25">25</xref>] [<xref ref-type="bibr" rid="scirp.90741-ref26">26</xref>] :</p><p>η = ( C o u t / C i n ) &#215; 100 % (3)</p><p>q = [ C i n ∫ 0 t Q ( 1 − C o u t C i n ) ] d t / m (4)</p><p>where, (η) is the removal efficiency (%);</p><p>(q) is the mercury adsorption capacity (mg・g<sup>−1</sup>);</p><p>C<sub>out</sub> and C<sub>in</sub> are outlet and inlet Hg concentration (μg・m<sup>−3</sup>).</p><p>Hg +AC-sorbent surface Hg(ad) (R1)</p><p>Hg(ad) + S HgS (R2)</p></sec></sec><sec id="s3"><title>3. Results and Discussion</title><sec id="s3_1"><title>3.1. Yield of Sulfurization</title><p>The yield of sulfurization was defined as the weight of the final sulfurized samples to the weight of primary raw activated carbon, in this research 3 g of activated carbon was used for each experiment. To facilitate direct comparison of these prepared mercury sorbents, with the previous ones, the yield of sulfurization decreases with the increase of temperature when the impregnation S/C ratio is the same, while the yield of sulfurization increases with the increase of S/C Ratio when the impregnation temperature is the same [<xref ref-type="bibr" rid="scirp.90741-ref5">5</xref>] .</p><p>According to <xref ref-type="table" rid="table1">Table 1</xref>, at higher temperature like from 500˚C used in this study, larger amounts of physically adsorbed sulfur can be vaporized, be converted into sulfur functional groups, and released from the pore surface of activated carbon; therefore, the lower yield would be obtained at this temperature. Compared to the S/C Ratio where the sulfur content on the surface of activated carbon is less, the resulting yield would be smaller, as it is for the case of SAC-400 (1:10).</p></sec><sec id="s3_2"><title>3.2. Effect of Impregnation Temperature on Hg<sup>0</sup> Adsorption Capacity</title><p><xref ref-type="table" rid="table2">Table 2</xref> illustrates the SAC-300, SAC-350, SAC-400, SAC-450, SAC-500 five different types of elemental sulfurdoped porous activated carbon. From this table, when the ratio is the same, the sulfur content on the activated carbon surface is different after application of high temperature and the highest sulfur content is obtained for SAC-300. According to the previous studies, when the impregnation temperature was low, had a much lower capacity for mercury removal [<xref ref-type="bibr" rid="scirp.90741-ref5">5</xref>] and as the impregnation temperature increased, the adsorption capacity for Hg<sup>0</sup> removal also increased as suggested by [<xref ref-type="bibr" rid="scirp.90741-ref3">3</xref>] .</p><p>For the prepared sorbent with 8.33% of sulfur content where the sulfur impregnation temperature reached 500˚C, the sulfur content of the prepared sulfur porous activated carbon decreased remarkably, since 444˚C boiling point of Sulfur attained Hg<sup>0</sup> adsorption capacity decreased due to the high amount of Sulfur evaporated.</p><p>As the temperature increased, the new bond between Sulfur and Activated Carbon was formed, and then Hg<sup>0</sup> adsorption capacity increased like for the case of SAC-400(1:5) and SAC-450(1:5).</p></sec><sec id="s3_3"><title>3.3. Effect of Impregnation Ratio on Hg<sup>0</sup> Adsorption Capacity</title><p>The sulfurization rate was calculated and included into <xref ref-type="table" rid="table2">Table 2</xref> and <xref ref-type="table" rid="table3">Table 3</xref>. The low sulfurization rate shows that most of the sulfur did not react with activated carbon. Sulfurization rate decreased with a decrease in pore volume, which is likely due to reduced accessibility for the reaction with activated carbon. The rising rate shows the combination of sulfur and porous activated carbon.</p><p>Owing to the results given in <xref ref-type="table" rid="table3">Table 3</xref>, it can be interpreted that the Hg<sup>0</sup> adsorption capacity is related to the sulfur content, sulfur bondage and porous structure chemistry of Activated Carbon which is the key factor that intervenes for the synthesis of the sorbent. When S/C is low, sulfur tends to spread to activated carbon. Internally, resulting in adsorption of sulfur functional groups attached to the pores of Activated carbon. A part of sulfur contained on the outer surface of activated carbon. Also, with the increase of S/C ratio, at 450˚C (1:10)</p><table-wrap id="table1" ><label><xref ref-type="table" rid="table1">Table 1</xref></label><caption><title> Yield of sulfurization for different prepared SAC adsorbents</title></caption><table><tbody><thead><tr><th align="center" valign="middle" >Sample</th><th align="center" valign="middle" >Impregnation temperature (˚C)</th><th align="center" valign="middle" >S/C Ratio</th><th align="center" valign="middle" >Yield of sulfurization</th></tr></thead><tr><td align="center" valign="middle" >SAC-350</td><td align="center" valign="middle" >350</td><td align="center" valign="middle" >1:10</td><td align="center" valign="middle" >1.094</td></tr><tr><td align="center" valign="middle" >SAC-400</td><td align="center" valign="middle" >400</td><td align="center" valign="middle" >1:10</td><td align="center" valign="middle" >1.088</td></tr><tr><td align="center" valign="middle" >SAC-400</td><td align="center" valign="middle" >400</td><td align="center" valign="middle" >1:4</td><td align="center" valign="middle" >1.226</td></tr><tr><td align="center" valign="middle" >SAC-450</td><td align="center" valign="middle" >450</td><td align="center" valign="middle" >1:4</td><td align="center" valign="middle" >1.210</td></tr><tr><td align="center" valign="middle" >SAC-500</td><td align="center" valign="middle" >500</td><td align="center" valign="middle" >1:4</td><td align="center" valign="middle" >1.182</td></tr><tr><td align="center" valign="middle" >SAC-400</td><td align="center" valign="middle" >400</td><td align="center" valign="middle" >1:5</td><td align="center" valign="middle" >1.183</td></tr><tr><td align="center" valign="middle" >SAC-450</td><td align="center" valign="middle" >450</td><td align="center" valign="middle" >1:5</td><td align="center" valign="middle" >1.175</td></tr></tbody></table></table-wrap><table-wrap id="table2" ><label><xref ref-type="table" rid="table2">Table 2</xref></label><caption><title> The Hg<sup>0</sup> adsorption capacity obtained using prepared SAC at different impregnation temperature</title></caption><table><tbody><thead><tr><th align="center" valign="middle" >Sample</th><th align="center" valign="middle" >Impregnation temperature (˚C)</th><th align="center" valign="middle" >S/C Ratio</th><th align="center" valign="middle" >Sulfur content wt (%)</th><th align="center" valign="middle" >Sulfurization rate (%)</th><th align="center" valign="middle" >Hg adsorption capacity (mg/g)</th></tr></thead><tr><td align="center" valign="middle" >AC</td><td align="center" valign="middle" >-</td><td align="center" valign="middle" >-</td><td align="center" valign="middle" >0.18</td><td align="center" valign="middle" >-</td><td align="center" valign="middle" >0.278</td></tr><tr><td align="center" valign="middle" >SAC-300</td><td align="center" valign="middle" >300</td><td align="center" valign="middle" >1:5</td><td align="center" valign="middle" >19.95</td><td align="center" valign="middle" >99.76</td><td align="center" valign="middle" >0.366</td></tr><tr><td align="center" valign="middle" >SAC-350</td><td align="center" valign="middle" >350</td><td align="center" valign="middle" >1:5</td><td align="center" valign="middle" >18.66</td><td align="center" valign="middle" >93.33</td><td align="center" valign="middle" >0.322</td></tr><tr><td align="center" valign="middle" >SAC-400</td><td align="center" valign="middle" >400</td><td align="center" valign="middle" >1:5</td><td align="center" valign="middle" >18.36</td><td align="center" valign="middle" >91.83</td><td align="center" valign="middle" >4.072</td></tr><tr><td align="center" valign="middle" >SAC-450</td><td align="center" valign="middle" >450</td><td align="center" valign="middle" >1:5</td><td align="center" valign="middle" >17.53</td><td align="center" valign="middle" >87.66</td><td align="center" valign="middle" >5.247</td></tr><tr><td align="center" valign="middle" >SAC-500</td><td align="center" valign="middle" >500</td><td align="center" valign="middle" >1:5</td><td align="center" valign="middle" >8.33</td><td align="center" valign="middle" >41.66</td><td align="center" valign="middle" >0.371</td></tr></tbody></table></table-wrap><table-wrap id="table3" ><label><xref ref-type="table" rid="table3">Table 3</xref></label><caption><title> The Hg<sup>0</sup> adsorption capacity obtained using prepared SAC with different S/C ratio</title></caption><table><tbody><thead><tr><th align="center" valign="middle" >Sample</th><th align="center" valign="middle" >S/C Ratio</th><th align="center" valign="middle" >Impregnation temperature (˚C)</th><th align="center" valign="middle" >Sulfur content wt (%)</th><th align="center" valign="middle" >Sulfurization rate (%)</th><th align="center" valign="middle" >Hg adsorption capacity (mg/g)</th></tr></thead><tr><td align="center" valign="middle" >SAC-450</td><td align="center" valign="middle" >1:4</td><td align="center" valign="middle" >450</td><td align="center" valign="middle" >21</td><td align="center" valign="middle" >84</td><td align="center" valign="middle" >2.339</td></tr><tr><td align="center" valign="middle" >SAC-450</td><td align="center" valign="middle" >1:5</td><td align="center" valign="middle" >450</td><td align="center" valign="middle" >17.53</td><td align="center" valign="middle" >87.66</td><td align="center" valign="middle" >5.247</td></tr><tr><td align="center" valign="middle" >SAC-450</td><td align="center" valign="middle" >3:20</td><td align="center" valign="middle" >450</td><td align="center" valign="middle" >11.83</td><td align="center" valign="middle" >78.88</td><td align="center" valign="middle" >1.694</td></tr><tr><td align="center" valign="middle" >SAC-450</td><td align="center" valign="middle" >1:10</td><td align="center" valign="middle" >450</td><td align="center" valign="middle" >9.97</td><td align="center" valign="middle" >99.83</td><td align="center" valign="middle" >0.590</td></tr><tr><td align="center" valign="middle" >SAC-450</td><td align="center" valign="middle" >1:20</td><td align="center" valign="middle" >450</td><td align="center" valign="middle" >4</td><td align="center" valign="middle" >80</td><td align="center" valign="middle" >0.322</td></tr></tbody></table></table-wrap><p>the sulfurization rate increased reaching 99.83% while at 450˚C (3:20) the sulfurization rate appeared to be the lowest 78.88%.</p><p>Tested results were compared in <xref ref-type="table" rid="table3">Table 3</xref>. In order to check the efficient sulfur Activated Carbon, it can be found that the adsorbed amounts of sulfur at any instant increased markedly due to the increase of sulfur amounts. However, sulfurization rate was not only depending on the Sulfur amounts used. Rather, sulfurization rate of prepared sulfur impregnated activated carbon varied according to the ratio S/C used where at the percentage around 10% the sulfur impregnation decreased [<xref ref-type="bibr" rid="scirp.90741-ref19">19</xref>] . This effect is shown at the S/C ratio of 9.97% and 11.87% found to be in the range of the favorable ratio where most of sulfurcontent is absorbed, this is proved by the sulfur content of elemental sulfur impregnated activated carbon sold on the market which is now 10% to 11% [<xref ref-type="bibr" rid="scirp.90741-ref21">21</xref>] .</p></sec><sec id="s3_4"><title>3.4. The Effect of Impregnation Time on Sulfur Loss</title><p>From <xref ref-type="table" rid="table4">Table 4</xref>, the effective adsorbent was prepared using sample with same S/C ratio at different impregnation temperature. Using impregnation time of 3 hours, it has been realized that the activated carbon absorbs sulfur at a faster rate, the total pore volume of activated carbon is larger and sulfur is easily adsorbed on the surface of activated carbon. As impregnation time increases the total pore volume of activated carbon gradually decreases, and the sulfurization rate slows down, where the high sulfur loss occurred at 500˚C (1:10). In the previous study, the Sulfur loss increased with the increase of impregnation temperature [<xref ref-type="bibr" rid="scirp.90741-ref20">20</xref>] .</p><p>No matter which impregnation temperature, the S/C ratio of 1:10 has remarkably shown as the best results comparing to the previous experiments done in this research. Even if at 500˚C (1:10) the Sulfur loss increased till 44%, the Hg<sup>0</sup> removal efficiency has been calculated considering the same obtained Hg outlet concentration 40 μg/m<sup>3</sup>.</p></sec><sec id="s3_5"><title>3.5. XRD Characterization</title><p><xref ref-type="fig" rid="fig2">Figure 2</xref>(a) and <xref ref-type="fig" rid="fig2">Figure 2</xref>(b) show XRD analysis before and after adsorption of sulfur doped porous activated carbon and XRD spectrum before and after adsorption of mercury by sulphur doped porous activated carbon. The spectrum of the SAC is basically the same, and the diffraction angle is 2 Theta. The two peaks at 26 degree and 43 degree indicate the indefinite form of SAC.</p><p>It also indicates that sulfurdoped activated carbon is not directly impregnated. The crystal morphology of Sulfur has its surface, mainly in amorphous form. Chemical load is the main factor. S-AC spectra before and after adsorption are compared. <xref ref-type="fig" rid="fig2">Figure 2</xref>(a) 1:10 (400˚C) shows the peak at 26.543, 36.173 and at 42.963 while 1:4 (400˚C) has the peak at 26.4 and at 43.086 <xref ref-type="fig" rid="fig2">Figure 2</xref>(b). The difference lies in the 36.71 degree peak, which is divided by software Jade 6.5. The peak of 36.71 degree can be regarded as HgS (JCPDS75-1589). The characteristic peak shows that the adsorption of mercury in the activated carbon table is in the process. S atoms react with mercury to form HgS. <xref ref-type="fig" rid="fig2">Figure 2</xref>(b) before adsorption test 1:10 (350˚C) has the peak at 26.5 other at 43.0 while after adsorption test 1:10 (350˚C) shows the peak at 26.8 and at 43.0.</p></sec><sec id="s3_6"><title>3.6. XPS Characterization</title><p>XPS characterization was carried out for the identification of sulfur element on Coconut husk porous activated carbon surface; obtained spectra are shown in <xref ref-type="fig" rid="fig3">Figure 3</xref>(a) and <xref ref-type="fig" rid="fig3">Figure 3</xref>(b). Referring to the standard library spectra, the ensuing binding energy data are related to sulfur species; whereby s: free elemental sulfur has a peak around 164.05 eV; chemisorbed sulfur has a peak at 161.8 -</p><table-wrap id="table4" ><label><xref ref-type="table" rid="table4">Table 4</xref></label><caption><title> The comparison of sulfur loss using samples prepared at different Sulfur impregnation temperature</title></caption><table><tbody><thead><tr><th align="center" valign="middle" >Sample</th><th align="center" valign="middle" >Impregnation temperature (˚C)</th><th align="center" valign="middle" >S/C Ratio</th><th align="center" valign="middle" >Hg adsorption Capacity (mg/g)</th><th align="center" valign="middle" >Sulfur loss (%)</th></tr></thead><tr><td align="center" valign="middle" >SAC-350</td><td align="center" valign="middle" >350</td><td align="center" valign="middle" >1:10</td><td align="center" valign="middle" >23.615</td><td align="center" valign="middle" >0.6</td></tr><tr><td align="center" valign="middle" >SAC400</td><td align="center" valign="middle" >400</td><td align="center" valign="middle" >1:10</td><td align="center" valign="middle" >3.279</td><td align="center" valign="middle" >1.3</td></tr><tr><td align="center" valign="middle" >SAC450</td><td align="center" valign="middle" >450</td><td align="center" valign="middle" >1:10</td><td align="center" valign="middle" >0.590</td><td align="center" valign="middle" >12</td></tr><tr><td align="center" valign="middle" >SAC500</td><td align="center" valign="middle" >500</td><td align="center" valign="middle" >1:10</td><td align="center" valign="middle" >0.349</td><td align="center" valign="middle" >44</td></tr></tbody></table></table-wrap><p>162.6 eV; Unbound organic sulfur species, like thiophene, also show a peak between 163 - 164.1 eV; and oxidized sulfur shows a peak above 167 eV.</p><p>The sulfur on Activated Carbon surface is present mainly in free elemental form with negligible amounts of oxidized sulfur forms. <xref ref-type="fig" rid="fig3">Figure 3</xref>(a) and <xref ref-type="fig" rid="fig3">Figure 3</xref>(b) show the dominant weight loss at 1:10 (450˚C) more than at 1:10 (350˚C) explaining that as the temperature range increased the weight loss increased.</p><p>As shown in <xref ref-type="fig" rid="fig3">Figure 3</xref>(a) and <xref ref-type="fig" rid="fig3">Figure 3</xref>(b), the peaks at about 161.8 and 162.6 eV correspond to chemisorbed sulfur. Meanwhile, the sulfur content increased. The peaks at about 164.08 correspond to elemental sulfur.</p><p>Unfortunately, there is an overlap between the region of elemental sulfur and that of organic sulfur. The results depicted in <xref ref-type="fig" rid="fig3">Figure 3</xref>(a) suggest that either organic sulfur or elemental sulfur was the dominant sulfur form on the AC surface. According to [<xref ref-type="bibr" rid="scirp.90741-ref12">12</xref>] , thiophene may be the possible structure of organic sulfur products deposited on the carbon surface at high temperatures.</p><p>In <xref ref-type="fig" rid="fig3">Figure 3</xref>(b) the spectra were referenced to the Hg 4f binding energy setting to 100.7 eV for Hg<sup>0</sup> and to 100.9 eV for HgS. Data acquisition and peak fitting were performed by the CASA XPS software.</p><p>The samples were analyzed by XPS to identify the surface characteristics of the active species. The representative photoelectron peaks of Hg 4f to the previous samples 1:10 (350˚C) and 1:10 (450˚C) are identified by an essential difference reflecting in the behaviour of the Hg 4f lines.</p></sec></sec><sec id="s4"><title>4. Conclusion</title><p>Mercury is naturally existing element that is mostly found in air, water and soil. A number of studies have suggested that the exposure of mercury even negligible amounts may lead to very serious health problems. This study is aimed to remove elemental mercury from natural gas by employing a bench-scale fixed-bed reactor using sulfur doped into porous activated carbon as adsorbent agent. Our findings showed that the obtained Hg<sup>0</sup> adsorption capacity using sulfur doped porous activated carbon was obviously higher than that of raw activated carbon and after optimizing all conditions such as impregnation temperature and S/C ratio appreciable amount of mercury was efficiently removed with a high Hg<sup>0</sup> adsorption capacity suggesting that this method with these optimized conditions may be applied in real life to remove the mercury from environment.</p></sec><sec id="s5"><title>Acknowledgements</title><p>This work was supported by the Natural Science Foundation of China (21776029) and the Dalian Science and Technology Project Foundation (2018J12GX059).</p></sec><sec id="s6"><title>Conflicts of Interest</title><p>The authors have declared no conflict of interest.</p></sec><sec id="s7"><title>Cite this paper</title><p>Mukamurara, D., Liu, X.W., Chen, S.H., Ren, S.S., Munyemana, J.C. and Zou, J.P. (2019) Optimization of Fixed-Bed Design for Natural Gas Mercury Removal by Sulfur Doped into Porous Activated Carbon. Journal of Materials Science and Chemical Engineering, 7, 13-25. https://doi.org/10.4236/msce.2019.72002</p></sec><sec id="s8"><title>Abbreviations:</title><p>AC: Activated carbon</p><p>CAA: Clean air act</p><p>Hg<sup>0</sup>: Elemental mercury</p><p>HAP: Hazardous air pollutant</p><p>N<sub>2</sub>: Nitrogen</p><p>SAC: Sulfur doped porous activated carbon</p><p>S/C: Sulfur to activated carbon</p></sec></body><back><ref-list><title>References</title><ref id="scirp.90741-ref1"><label>1</label><mixed-citation publication-type="other" xlink:type="simple">Faramawy, S., Zaki, T. and Sakr, A.A.E. (2016) Natural Gas Origin, Composition, and Processing: A Review. Journal of Natural Gas Science and Engineering, 34, 34-54. https://doi.org/10.1016/j.jngse.2016.06.030</mixed-citation></ref><ref id="scirp.90741-ref2"><label>2</label><mixed-citation publication-type="other" xlink:type="simple">Yan, R., Liang, D.T., Tsen, L., Wong, Y.P. and Lee, Y.K. (2004) Bench-Scale Experimental Evaluation of Carbon Performance on Mercury Vapour Adsorption. Fuel, 83, 2401-2409. https://doi.org/10.1016/j.fuel.2004.06.031</mixed-citation></ref><ref id="scirp.90741-ref3"><label>3</label><mixed-citation publication-type="other" xlink:type="simple">Liu, W., Vidi&amp;#263;, R.D. and Brown, T.D. (1998) Optimization of Sulfur Impregnation Protocol for Fixed-Bed Application of Activated Carbon-Based Sorbents for Gas-Phase Mercury Removal. Environmental Science &amp; Technology, 32, 531-538.  
https://doi.org/10.1021/es970630+</mixed-citation></ref><ref id="scirp.90741-ref4"><label>4</label><mixed-citation publication-type="other" xlink:type="simple">Suresh Kumar Reddy, K., Al Shoaibi, A. and Srinivasakannan, C. (2014) Gas-Phase Mercury Removal through Sulfur Impregnated Porous Carbon. Journal of Industrial and Engineering Chemistry, 20, 2969-2974.  
https://doi.org/10.1016/j.jiec.2013.10.067</mixed-citation></ref><ref id="scirp.90741-ref5"><label>5</label><mixed-citation publication-type="other" xlink:type="simple">Asasian, N. and Kaghazchi, T. (2013) Optimization of Activated Carbon Sulfurization to Reach Adsorbent with the Highest Capacity for Mercury Adsorption. Separation Science and Technology, 48, 2059-2072.  
https://doi.org/10.1080/01496395.2013.780833</mixed-citation></ref><ref id="scirp.90741-ref6"><label>6</label><mixed-citation publication-type="other" xlink:type="simple">Pavlish, J.H., Holmes, M.J., Benson, S.A., Crocker, C.R. and Galbreath, K.C. (2004) Application of Sorbents for Mercury Control for Utilities Burning Lignite Coal. Fuel Processing Technology, 85, 563-576. https://doi.org/10.1016/j.fuproc.2003.11.022</mixed-citation></ref><ref id="scirp.90741-ref7"><label>7</label><mixed-citation publication-type="other" xlink:type="simple">Liu, Y., Kelly, D.J.A., Yang, H., Lin, C.C.H., Kuznicki, S.M. and Xu, Z. (2008) Novel Regenerable Sorbent for Mercury Capture from Flue Gases of Coal-Fired Power Plant. Environmental Science &amp; Technology, 42, 6205-6210.  
https://doi.org/10.1021/es800532b</mixed-citation></ref><ref id="scirp.90741-ref8"><label>8</label><mixed-citation publication-type="other" xlink:type="simple">Kumar Reddy, K.S., Prabhu, A., Al Shoaibi, A. and Srinivasakannan, C. (2016) Application of Sulfonated Carbons for Mercury Removal in Gas Processing. Energy and Fuels, 30, 3227-3232. https://doi.org/10.1021/acs.energyfuels.5b02630</mixed-citation></ref><ref id="scirp.90741-ref9"><label>9</label><mixed-citation publication-type="other" xlink:type="simple">Suresh Kumar Reddy, K., Al Shoaibi, A. and Srinivasakannan, C. (2014) Elemental Mercury Adsorption on Sulfur-Impregnated Porous Carbon—A Review. Environmental Technology, 35, 18-26. https://doi.org/10.1080/21622515.2013.804589</mixed-citation></ref><ref id="scirp.90741-ref10"><label>10</label><mixed-citation publication-type="other" xlink:type="simple">Vidic, R.D. and Siler, D.P. (2001) Vapor-Phase Elemental Mercury Adsorption by Activated Carbon Impregnated with Chloride and Chelating Agents. Carbon, 39, 3-14. https://doi.org/10.1016/S0008-6223(00)00081-6</mixed-citation></ref><ref id="scirp.90741-ref11"><label>11</label><mixed-citation publication-type="other" xlink:type="simple">El-Feky, A.A., El-Azab, W., Ebiad, M.A., Masod, M.B. and Faramawy, S. (2018) Monitoring of Elemental Mercury in Ambient Air around an Egyptian Natural Gas Processing Plant. Journal of Natural Gas Science and Engineering, 54, 189-201.  
https://doi.org/10.1016/j.jngse.2018.01.019</mixed-citation></ref><ref id="scirp.90741-ref12"><label>12</label><mixed-citation publication-type="other" xlink:type="simple">Liu, W., Vidic, R.D. and Brown, T.D. (2000) Impact of Flue Gas Conditions on Mercury Uptake by Sulfur-Impregnated Activated Carbon. Environmental Science &amp; Technology, 34, 154-159. https://doi.org/10.1021/es990315i</mixed-citation></ref><ref id="scirp.90741-ref13"><label>13</label><mixed-citation publication-type="other" xlink:type="simple">Vidic, R.D. and McLaughlin, J.B. (1996) Uptake of Elemental Mercury Vapors by Activated Carbons. Journal of the Air &amp; Waste Management Association, 46, 241-250. https://doi.org/10.1080/10473289.1996.10467458</mixed-citation></ref><ref id="scirp.90741-ref14"><label>14</label><mixed-citation publication-type="other" xlink:type="simple">Yao, Y., Velpari, V. and Economy, J. (2014) Design of Sulfur Treated Activated Carbon Fibers for Gas Phase Elemental Mercury Removal. Fuel, 116, 560-565.  
https://doi.org/10.1016/j.fuel.2013.08.063</mixed-citation></ref><ref id="scirp.90741-ref15"><label>15</label><mixed-citation publication-type="other" xlink:type="simple">Wdowin, M., Wiatros-Motyka, M.M., Panek, R., Stevens, L.A., Franus, W. and Snape, C.E. (2014) Experimental Study of Mercury Removal from Exhaust Gases. Fuel, 128, 451-457. https://doi.org/10.1016/j.fuel.2014.03.041</mixed-citation></ref><ref id="scirp.90741-ref16"><label>16</label><mixed-citation publication-type="other" xlink:type="simple">Chen, S.Y., Hsi, H.C. and Shih, M.Y. (2018) Bioregeneration of Spent Mercury Bearing Sulfur-Impregnated Activated Carbon Adsorbent. Environmental Science and Pollution Research, 25, 5095-5104. https://doi.org/10.1007/s11356-017-9321-x</mixed-citation></ref><ref id="scirp.90741-ref17"><label>17</label><mixed-citation publication-type="other" xlink:type="simple">Xu, W., Wang, H., Zhu, T., Kuang, J. and Jing, P. (2013) Mercury Removal from Coal Combustion Flue Gas by Modified Fly Ash. Journal of Environmental Sciences (China), 25, 393-398. https://doi.org/10.1016/S1001-0742(12)60065-5</mixed-citation></ref><ref id="scirp.90741-ref18"><label>18</label><mixed-citation publication-type="other" xlink:type="simple">Korpiel, J.A. and Vidic, R.D. (1997) Effect of Sulfur Impregnation Method on Activated Carbon Uptake of Gas-Phase Mercury. Environmental Science &amp; Technology, 31, 2319-2325. https://doi.org/10.1021/es9609260</mixed-citation></ref><ref id="scirp.90741-ref19"><label>19</label><mixed-citation publication-type="other" xlink:type="simple">Liu, W., Vidic, R.D. and Brown, T.D. (2000) Optimization of High Temperature Sulfur Impregnation on Activated Carbon for Permanent Sequestration of Elemental Mercury Vapors. Environmental Science &amp; Technology, 34, 483-488.  
https://doi.org/10.1021/es9813008</mixed-citation></ref><ref id="scirp.90741-ref20"><label>20</label><mixed-citation publication-type="other" xlink:type="simple">Feng, W., Borguet, E. and Vidic, R.D. (2006) Sulfurization of Carbon Surface for Vapor Phase Mercury Removal I: Effect of Temperature and Sulfurization Protocol. Carbon, 44, 2990-2997. https://doi.org/10.1016/j.carbon.2006.05.019</mixed-citation></ref><ref id="scirp.90741-ref21"><label>21</label><mixed-citation publication-type="other" xlink:type="simple">Feng, W., Borguet, E. and Vidic, R.D. (2006) Sulfurization of a Carbon Surface for Vapor Phase Mercury Removal II: Sulfur Forms and Mercury Uptake. Carbon, 44, 2998-3004. https://doi.org/10.1016/j.carbon.2006.05.053</mixed-citation></ref><ref id="scirp.90741-ref22"><label>22</label><mixed-citation publication-type="other" xlink:type="simple">Sano, A., Takaoka, M. and Shiota, K. (2017) Vapor-Phase Elemental Mercury Adsorption by Activated Carbon Co-Impregnated with Sulfur and Chlorine. Chemical Engineering Journal, 315, 598-607. https://doi.org/10.1016/j.cej.2017.01.035</mixed-citation></ref><ref id="scirp.90741-ref23"><label>23</label><mixed-citation publication-type="other" xlink:type="simple">Rashid, K., Suresh Kumar Reddy, K., Al Shoaibi, A. and Srinivasakannan, C. (2013) Sulfur-Impregnated Porous Carbon for Removal of Mercuric Chloride: Optimization Using RSM. Clean Technologies and Environmental Policy, 15, 1041-1048.  
https://doi.org/10.1007/s10098-012-0564-4</mixed-citation></ref><ref id="scirp.90741-ref24"><label>24</label><mixed-citation publication-type="other" xlink:type="simple">Zhang, Y., Duan, W., Liu, Z. and Cao, Y. (2014) Effects of Modified Fly Ash on Mercury Adsorption Ability in an Entrained-Flow Reactor. Fuel, 128, 274-280.  
https://doi.org/10.1016/j.fuel.2014.03.009</mixed-citation></ref><ref id="scirp.90741-ref25"><label>25</label><mixed-citation publication-type="other" xlink:type="simple">Cai, J., Shen, B., Li, Z., Chen, J. and He, C. (2005) Removal of Elemental Mercury by Clays Impregnated with KI and KBr. Chemical Engineering Journal, 241, 19-27.  
https://doi.org/10.1016/j.cej.2013.11.072</mixed-citation></ref><ref id="scirp.90741-ref26"><label>26</label><mixed-citation publication-type="other" xlink:type="simple">Johari, K., Saman, N., Tien, S.S., Chin, C.S., Kong, H. and Mat, H. (2016) Removal of Elemental Mercury by Coconut Pith Char Adsorbents. Procedia Engineering, 148, 1357-1362. https://doi.org/10.1016/j.proeng.2016.06.588</mixed-citation></ref></ref-list></back></article>