<?xml version="1.0" encoding="UTF-8"?><!DOCTYPE article  PUBLIC "-//NLM//DTD Journal Publishing DTD v3.0 20080202//EN" "http://dtd.nlm.nih.gov/publishing/3.0/journalpublishing3.dtd"><article xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink" dtd-version="3.0" xml:lang="en" article-type="research article"><front><journal-meta><journal-id journal-id-type="publisher-id">MSCE</journal-id><journal-title-group><journal-title>Journal of Materials Science and Chemical Engineering</journal-title></journal-title-group><issn pub-type="epub">2327-6045</issn><publisher><publisher-name>Scientific Research Publishing</publisher-name></publisher></journal-meta><article-meta><article-id pub-id-type="doi">10.4236/msce.2017.510004</article-id><article-id pub-id-type="publisher-id">MSCE-80033</article-id><article-categories><subj-group subj-group-type="heading"><subject>Articles</subject></subj-group><subj-group subj-group-type="Discipline-v2"><subject>Chemistry&amp;Materials Science</subject></subj-group></article-categories><title-group><article-title>
 
 
  Electro-Chemical Impedance Spectral (EIS) Study of Patinated Bronze Corrosion in Sulfate Media: Experimental Design Approach
 
</article-title></title-group><contrib-group><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Aymen</surname><given-names>Chaabani</given-names></name><xref ref-type="aff" rid="aff1"><sup>1</sup></xref><xref ref-type="corresp" rid="cor1"><sup>*</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Safa</surname><given-names>Aouadi</given-names></name><xref ref-type="aff" rid="aff2"><sup>2</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Nébil</surname><given-names>Souissi</given-names></name><xref ref-type="aff" rid="aff1"><sup>1</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>X.</surname><given-names>Ramón Nóvoa</given-names></name><xref ref-type="aff" rid="aff3"><sup>3</sup></xref></contrib></contrib-group><aff id="aff3"><addr-line>ENCOMAT Group, E.E.I., University of Vigo, Vigo, Spain</addr-line></aff><aff id="aff1"><addr-line>Preparatory Institute For Engineering Studies El Manar, University of Tunis El Manar, Farhat Hached University Campus of El Manar, Tunisia</addr-line></aff><aff id="aff2"><addr-line>Faculty of Sciences of Bizerte, University of Carthage, Jarzouna, Tunisia</addr-line></aff><author-notes><corresp id="cor1">* E-mail:<email>aymen.chaab@gmail.com(AC)</email>;</corresp></author-notes><pub-date pub-type="epub"><day>25</day><month>10</month><year>2017</year></pub-date><volume>05</volume><issue>10</issue><fpage>44</fpage><lpage>54</lpage><history><date date-type="received"><day>25,</day>	<month>September</month>	<year>2017</year></date><date date-type="rev-recd"><day>28,</day>	<month>October</month>	<year>2017</year>	</date><date date-type="accepted"><day>31,</day>	<month>October</month>	<year>2017</year></date></history><permissions><copyright-statement>&#169; Copyright  2014 by authors and Scientific Research Publishing Inc. </copyright-statement><copyright-year>2014</copyright-year><license><license-p>This work is licensed under the Creative Commons Attribution International License (CC BY). http://creativecommons.org/licenses/by/4.0/</license-p></license></permissions><abstract><p>
 
 
  The aim of the present investigation was to model the experimental conditions of tin bronze patination using full factorial experimental design. In this sense, a full factorial design approach was developed to model the corrosion behavior of patinated tin bronze alloy in sulfate electrolyte. Three experimental factors (the immersion time in the chloride electrolyte, the potential limit for the anodic sweep Elim, and the potential scan rate) were chosen to identify the significant factor on the patina growth process at the bronze substrate. The experimental responses were the kinetic parameters extracted from the electro-chemical spectra (EIS) for eight different experiments. An equivalent electrical circuit containing an electrolyte resistance (
  Re), a double layer capacitance (
  CPEdl), a charge transfer resistance (
  Rt) and Gerischer element (
  G), was developed to model the patinated bronze corrosion process. The electro-chemical spectra (EIS) show that the corrosion process of the patinated bronze alloy occurred from a chemical reaction is followed by an electrochemical one. Analysis of the experimental responses showed that while the scan rate is the most influent factor for the corrosion potential (
  Ecorr), the electrolyte resistance (
  Re), and the double layer capacitance 
  CPEdl variation, the potential limit is the significant factor for charge transfer resistance Rt, reciprocal of the admittance parameter Y0 and the effective transfer rate of the chemical reaction k variation.
 
</p></abstract><kwd-group><kwd>Bronze</kwd><kwd> Corrosion</kwd><kwd> Experimental Design</kwd><kwd> Electrochemical Impedance  Spectroscopy</kwd><kwd> Gerischer Impedance</kwd></kwd-group></article-meta></front><body><sec id="s1"><title>1. Introduction</title><p>Cu-Sn alloys were used since antiquity to produce sculptures, coins and artefacts. These materials exhibit good mechanical and esthetical properties.</p><p>Numerous analytical techniques were used to study tin bronze corrosion mechanisms [<xref ref-type="bibr" rid="scirp.80033-ref1">1</xref>] [<xref ref-type="bibr" rid="scirp.80033-ref2">2</xref>] [<xref ref-type="bibr" rid="scirp.80033-ref3">3</xref>] . Electrochemical investigations were also undertaken [<xref ref-type="bibr" rid="scirp.80033-ref4">4</xref>] - [<xref ref-type="bibr" rid="scirp.80033-ref8">8</xref>] . We used the cyclic voltammetry technique to explore archaeological Punic bronze corrosion behavior in chloride electrolyte [<xref ref-type="bibr" rid="scirp.80033-ref9">9</xref>] and we compared also modern and archaeological materials voltammetric behaviors [<xref ref-type="bibr" rid="scirp.80033-ref10">10</xref>] recently, we showed [<xref ref-type="bibr" rid="scirp.80033-ref11">11</xref>] that the bronze corrosion reaction order with respect to chloride ions varied as the halide content changed. In fact, for [Cl<sup>−</sup>] &lt; 0.5 M, the reaction order was about 0.22 suggesting that the Cu10Sn bronze alloy dissolution was not strongly dependent with Cl<sup>−</sup> ions which could act as corrosion initiator. For [Cl<sup>−</sup>] &gt; 0.5 M the bronze mechanism alloy was controlled by copper oxidation. Two determining steps were evidenced where the cuprous chloride formation was followed by CuCl 2 − complex.</p><p>We used also electro-chemical impedance spectroscopy to characterize the corrosion behavior of archaeological bronze in 0.1 M chloride medium interface. Indeed, a simple electrical equivalent circuit was used to explain the material reactivity.</p><p>As the corrosion ability of materials depends on various conditions, then, the large number of experimental factors to consider remained the major obstacle for the experimenter to understand the alteration mechanisms. Nowadays, the chemometric approach is considered as powerful tool for studying the corrosion and protection process. Many works introduced the use of experimental designs for understand metals corrosion and inhibition [<xref ref-type="bibr" rid="scirp.80033-ref12">12</xref>] - [<xref ref-type="bibr" rid="scirp.80033-ref18">18</xref>] . Among them, only de Lago et al. [<xref ref-type="bibr" rid="scirp.80033-ref19">19</xref>] used the experimental design to study the effect of 2-amino- 5-mercapto-1,3,4-thiadiazole (AMT) as inhibitor for bronze protection in artificial rainwater.</p><p>However, the experimental design use for studying bronze corrosion, to the best of our knowledge, was not yet investigated.</p><p>The aim of the present investigation was to model the experimental conditions of tin bronze patination using full factorial experimental design. The main interests for application of an artificial patina are rebuilding of historical artifacts, works of arts and for the purpose of scientific research.</p></sec><sec id="s2"><title>2. Methodology</title><sec id="s2_1"><title>2.1. Electrochemical Test</title><p>High-purity Cu and Sn metals (Goodfellow copper rod &gt; 99.999 wt. % and Sn Johnson-Matthey tin slug &gt; 99.9985 wt. %) and Cu-10 wt. % Sn alloy (5.60 at. % Sn) were used in this study. The bronze was prepared from the pure copper and tin through a procedure detailed elsewhere [<xref ref-type="bibr" rid="scirp.80033-ref20">20</xref>] . The working electrodes made from this alloy were embedded into a chemically inert resin with an exposed area (only one face) of 0.33 cm<sup>2</sup>. Before use, the electrodes were mechanically polished with abrasive paper up to 2500 SiC grade, washed with distilled water and dried in a room temperature.</p><p>The electrochemical experiments were carried out in a standard three-electrode cell, with a large size graphite sheet as counter electrode and a saturated calomel electrode (SCE) as reference electrode. The electrochemical impedance spectroscopy (EIS) measurements were performed with an Autolab&#174; PGSTAT 20 potentiostat equipped with an impedance analysis module. Software NOVA was used for the instrumentation control, data treatment as well as spectra fitting.</p><p>The chloride patina was electrochemically formed at the Cu10Sn bronze using potentiodynamic technique (anodic potential sweep) according to the experimental design described here above.</p></sec><sec id="s2_2"><title>2.2. Experimental Design Approach</title><p>The full factorial design was used to study the influence of different experimental factors on the chloride patina formation at the bronze substrate. The patina layer was artificially electrodeposited at the Cu10Sn alloy using potentiodynamic technique. After a preliminary investigation, three experimental variables were chosen:</p><p>U<sub>1</sub>: first factor representing the immersion time in the chloride electrolyte, t.</p><p>U<sub>2</sub>: second factor representing the potential limit for the anodic sweep, E<sub>lim</sub>.</p><p>U<sub>3</sub>: third factor representing the potential scan rate, n.</p><p><xref ref-type="table" rid="table1">Table 1</xref> summarizes the experimental field.</p><p>The total number of the experiments to be carried out was 2<sup>n</sup> [<xref ref-type="bibr" rid="scirp.80033-ref13">13</xref>] - [<xref ref-type="bibr" rid="scirp.80033-ref19">19</xref>] , where n is the number of experimental variables. Therefore, the experimental design consisted of eight experiments.</p><p>The experimental design as well as the experimental matrix is listed in <xref ref-type="table" rid="table2">Table 2</xref>.</p><p>The experimental responses studied were the electrochemical parameters obtained after fitting of the the EIS spectra for the different experiments.</p><p>- E<sub>corr</sub>: the corrosion potential, the rest potential at which the EIS spectra were taken.</p><p>- Re: the electrolyte resistance,</p><p>- R<sub>t</sub>: the charge transfer resistance,</p><p>- CPE<sub>dl</sub>: the constant phase element associated to the double layer capacitance,</p><p>- k: the effective transfer rate of the chemical reaction (Gerischer type impedance, see below),</p><p>- 1/Y<sub>0</sub>: the admittance parameter (Gerischer type impedance, see below).</p><table-wrap id="table1" ><label><xref ref-type="table" rid="table1">Table 1</xref></label><caption><title> Experimental field</title></caption></table-wrap><table-wrap id="table2" ><label><xref ref-type="table" rid="table2">Table 2</xref></label><caption><title> Experimental matrix-Experimental design</title></caption></table-wrap><p>The first order-model for the three variables can be represented by the following equation:</p><p>ψ i = b 0 + b 1 X 1 + b 2 X 2 + b 3 X 3 + b 12 X 1 X 2 + b 13 X 1 X 3 + b 23 X 2 X 3 + b 123 X 1 X 2 X 3 (1)</p><p>where:</p><p>- ψ<sub>i</sub> is the experimental response,</p><p>- X<sub>i</sub> is the coded variable relative to natural variable U<sub>i</sub>, which obtained as detailed elsewhere [<xref ref-type="bibr" rid="scirp.80033-ref11">11</xref>] ,</p><p>- b<sub>0</sub> is the intercept,</p><p>- b<sub>i</sub> represents the main effects of the factor i,</p><p>- b<sub>ij</sub> represents the interaction between the factors i and j,</p><p>- b<sub>ijk</sub> represents the interaction between the factors i, j and k.</p><p>The coefficients (b<sub>i</sub>, b<sub>ij</sub> and b<sub>ijk</sub>) were calculated by the least squares method using [<xref ref-type="bibr" rid="scirp.80033-ref16">16</xref>] :</p><p>B = ( X ′ X ) − 1 X ′ Y (2)</p><p>where:</p><p>- B is the vector of the estimates of the coefficients,</p><p>- X is the model matrix,</p><p>- X ′ is the transposed matrix,</p><p>- ( X ′ X ) is the information matrix,</p><p>- ( X ′ X ) − 1 is the dispersion matrix,</p><p>- Y is the vector of the experimental design.</p></sec></sec><sec id="s3"><title>3. Results and Discussion</title><sec id="s3_1"><title>3.1. EIS Characterization</title><p>EIS analyses of the electrochemically formed interfaces according to the experimental design were performed. In fact, after patina deposition at the bronze substrate according to the experimental design described above, the Nyquist plots of the EIS spectra were recorded for 5 minutes of immersion in 1 g/L Na<sub>2</sub>SO<sub>4</sub> electrolyte and the results are shown in <xref ref-type="fig" rid="fig1">Figure 1</xref>.</p><p>As <xref ref-type="fig" rid="fig1">Figure 1</xref> shows, the Nyquist plots obtained for the different bronze surfaces</p><p>are characterized by two badly separately capacitive loops. At high frequency, the depressed semi-circle in the high frequency range could be related to the charge transfer process. Moreover, the low frequency tail at near 45<sup>0</sup> could be attributed to mass transfer control of the corrosion process. The EIS spectra were analyzed according to the equivalent circuit presented in <xref ref-type="fig" rid="fig2">Figure 2</xref>.</p><p>The equivalent circuit consists of the electrolyte resistance (R<sub>e</sub>), the double layer capacitance (CPE<sub>dl</sub>) the charge transfer resistance (R<sub>t</sub>) and the Gerischer element (G).</p><p>Instead of using capacitance in the equivalent circuit, a constant phase element was introduced (CPE<sub>dl</sub>). It represents the deviation from the true capacitor behavior. The impedance of a constant phase element is defined in Equation (3):</p><p>Z C P E ( ω ) = Y 0 − 1 ( j ω ) − n (3)</p><p>where:</p><p>- Y<sub>0</sub> is the admittance representative for the CPE<sub>dl</sub>.</p><p>- n<sub>d</sub> is related to the non-equilibrium current distribution due to the surface roughness and defects.</p><p>CPE<sub>dl</sub> describes a pure inductor for the case n = −1, an ideal resistor for n = 0 and an ideal capacitance for n = 1. In our case, the CPE<sub>dl</sub> could be related to the non-uniform porous patina layer grown at the bronze surface.</p><p>The Gerischer impedance was introduced to describe a diffusion type impedance in which the species also participates in a chemical reaction along the diffusion path [<xref ref-type="bibr" rid="scirp.80033-ref18">18</xref>] . This impedance was generally observed in a mixed conducting solid electrolyte systems [<xref ref-type="bibr" rid="scirp.80033-ref2">2</xref>] . The Gerischer impedance is given by Equation (4) [<xref ref-type="bibr" rid="scirp.80033-ref21">21</xref>] :</p><p>Z G ( ω ) = Z 0 k + j ω (4)</p><p>where, k holds for the effective transfer rate of the chemical reaction, and the admittance element Y<sub>0</sub> = 1/Z<sub>0</sub>.</p><p>It is interesting to note that the obtained equivalent circuit was different to that found in the literature for bronze corrosion in sulfate containing media. The proposed model consisted of two parallel RC circuits and three parallel RC circuits [<xref ref-type="bibr" rid="scirp.80033-ref22">22</xref>] [<xref ref-type="bibr" rid="scirp.80033-ref23">23</xref>] .</p></sec><sec id="s3_2"><title>3.2. Experimental Design Study</title><p>From the EIS spectra depicted in <xref ref-type="fig" rid="fig1">Figure 1</xref>, the best fitting parameters corresponding to the equivalent circuit presented in <xref ref-type="fig" rid="fig2">Figure 2</xref> were extracted. The results are summarized in <xref ref-type="table" rid="table3">Table 3</xref>.</p><p>The responses were analyzed by regression analysis according to the proposed mathematical model. The estimated coefficients models parameters were listed in <xref ref-type="fig" rid="fig3">Figure 3</xref>.</p><p>In order to evaluate the weight of the different coefficients on the electrochemical parameters Pareto analysis was performed [<xref ref-type="bibr" rid="scirp.80033-ref24">24</xref>] . Plots of the contribution of each term are displayed in <xref ref-type="fig" rid="fig3">Figure 3</xref> where the percentage effect P<sub>i</sub> of every term i, was calculated through Equation (5):</p><p>P i = 100 ( b i 2 ∑ i   b i 2 ) (5)</p><p>Analysis of the statistical results showed that:</p><p>- The factors b<sub>3</sub>, b<sub>2</sub> and b<sub>23</sub> could explain about 96% of the corrosion potential variation</p><p>- The scan rate is the most influent parameter as P<sub>3</sub> = 48%.</p><p>- The third factor was the most significant factor for the electrolyte resistance variation as P<sub>3</sub> = 57.2%.</p><p>- b<sub>3</sub>, b<sub>123</sub> and b<sub>2</sub> were the most significant for charge transfer resistance evolution. The main effect was attributed to the limit potential P<sub>2</sub> = 54.1%.</p><p>- b<sub>3</sub>, b<sub>12</sub> and b<sub>123</sub> could contribute to 93.1% of the double layer capacitance. The third factor was the most important (P<sub>3</sub> = 40.7%).</p><p>- 92.4% of the depressed feature coefficient variation was due to b<sub>3</sub>, b<sub>12</sub> and b<sub>123</sub>, the main effect was linked to the interaction between the second and third factor (P<sub>23</sub> = 45.8%).</p><p>- The limit potential could present the main effect on the admittance parameter responses 1/Y<sub>0</sub>, P<sub>2</sub> = 34%.</p><p>- The second factor was the most important parameter for the effective transfer rate of the chemical reaction as P<sub>2</sub> = 66.8%.</p><table-wrap id="table3" ><label><xref ref-type="table" rid="table3">Table 3</xref></label><caption><title> Experimental responses extracted from the EIS spectra</title></caption></table-wrap><p>It could be concluded from the previous results that the scan rate was the most important factor for the response E<sub>corr</sub>, R<sub>e</sub> and CPE<sub>dl</sub>. This parameter could reflect the kinetic of the patina growth at the Cu10Sn alloy.</p><p>For Y<sub>0</sub>, R<sub>t</sub> and k, we found that the limit potential of anodic polarization curve was the most important. Such a result could be related to the composition and the structure of the chloride patina.</p><p>Finally, the interaction between the scan rate and the limit potential was the important factor for n variation. Therefore this parameter could affect the to the non-equilibrium current distribution linked to the surface roughness and patina porosity.</p></sec></sec><sec id="s4"><title>4. Conclusions</title><p>The aim of the present work was to study the corrosion behavior of chloride patinated bronze in 1 g/l Na<sub>2</sub>SO<sub>4</sub> electrolyte using EIS technique. A full factorial design was chosen to study the effect of the immersion time, the limit potential and the scan rate on the patina growth at the bronze substrate. The experimental responses were the electrochemical parameters obtained after fitting the EIS spectra. We found that the most suitable equivalent circuit to describe the electrochemical behavior of patinated bronze is a Randles type containing an additional Gerischer impedance element. When analyzing the experimental responses, we found that the scan rate was the most influent factor for E<sub>corr</sub>, R<sub>e</sub> and CPE<sub>dl</sub> variation. However, the limit potential was the significant factor for R<sub>t</sub>, Y<sub>0</sub> and k variation.</p><p>We hope to investigate the effects of plant extracts on the corrosion of bronze covered with chloride patina by potentiodynamic polarization measurement, electrochemical impedance spectroscopy and SEM/EDX methods.</p></sec><sec id="s5"><title>Cite this paper</title><p>Chaabani, A., Aouadi, S., Souissi, N. and N&#243;voa, X.R. (2017) Electro-Chemical Impedance Spectral (EIS) Study of Patinated Bronze Corrosion in Sulfate Media: Experimental Design Approach. Journal of Materials Science and Chemical Engineering, 5, 44-54. https://doi.org/10.4236/msce.2017.510004</p></sec></body><back><ref-list><title>References</title><ref id="scirp.80033-ref1"><label>1</label><mixed-citation publication-type="other" xlink:type="simple">Robbiola, L. and Portier, R.J. (2006) A Global Approach to the Authentication of Ancient Bronzes Based on the Characterization of the Alloy-Patina-Environment System. Journal of Cultural Heritage, 7, 1-12. https://doi.org/10.1016/j.culher.2005.11.001</mixed-citation></ref><ref id="scirp.80033-ref2"><label>2</label><mixed-citation publication-type="other" xlink:type="simple">Alberghina, M.F., Barraco, R., Brai, M., Schillaci, T. and Tranchina, T. (2011) Integrated Analytical Methodologies for the Study of Corrosion Processes in Archaeological Bronzes. 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