<?xml version="1.0" encoding="UTF-8"?><!DOCTYPE article  PUBLIC "-//NLM//DTD Journal Publishing DTD v3.0 20080202//EN" "http://dtd.nlm.nih.gov/publishing/3.0/journalpublishing3.dtd"><article xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink" dtd-version="3.0" xml:lang="en" article-type="research article"><front><journal-meta><journal-id journal-id-type="publisher-id">MSCE</journal-id><journal-title-group><journal-title>Journal of Materials Science and Chemical Engineering</journal-title></journal-title-group><issn pub-type="epub">2327-6045</issn><publisher><publisher-name>Scientific Research Publishing</publisher-name></publisher></journal-meta><article-meta><article-id pub-id-type="doi">10.4236/msce.2017.52003</article-id><article-id pub-id-type="publisher-id">MSCE-74079</article-id><article-categories><subj-group subj-group-type="heading"><subject>Articles</subject></subj-group><subj-group subj-group-type="Discipline-v2"><subject>Chemistry&amp;Materials Science</subject></subj-group></article-categories><title-group><article-title>
 
 
  Hexagonal Disk Structures Obtained during Carbonization of &lt;i&gt;Botryococcus braunii&lt;/i&gt; Residues
 
</article-title></title-group><contrib-group><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Aohan</surname><given-names>Wang</given-names></name><xref ref-type="aff" rid="aff1"><sup>1</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Mikihide</surname><given-names>Demura</given-names></name><xref ref-type="aff" rid="aff2"><sup>2</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Makoto</surname><given-names>M. Watanabe</given-names></name><xref ref-type="aff" rid="aff2"><sup>2</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Hiromasa</surname><given-names>Goto</given-names></name><xref ref-type="aff" rid="aff1"><sup>1</sup></xref></contrib></contrib-group><aff id="aff2"><addr-line>Algae Biomass and Energy System R &amp;amp; D Center (ABES), University of Tsukuba, Tsukuba, Japan</addr-line></aff><aff id="aff1"><addr-line>Division of Materials Science, Faculty of Pure and Applied Sciences, University of Tsukuba, Tsukuba, Japan</addr-line></aff><pub-date pub-type="epub"><day>08</day><month>02</month><year>2017</year></pub-date><volume>05</volume><issue>02</issue><fpage>22</fpage><lpage>34</lpage><history><date date-type="received"><day>December</day>	<month>28,</month>	<year>2016</year></date><date date-type="rev-recd"><day>Accepted:</day>	<month>February</month>	<year>10,</year>	</date><date date-type="accepted"><day>February</day>	<month>13,</month>	<year>2017</year></date></history><permissions><copyright-statement>&#169; Copyright  2014 by authors and Scientific Research Publishing Inc. </copyright-statement><copyright-year>2014</copyright-year><license><license-p>This work is licensed under the Creative Commons Attribution International License (CC BY). http://creativecommons.org/licenses/by/4.0/</license-p></license></permissions><abstract><p>
 
 
  In this study, we report a two-dimensional (2D) hexagonal disk obtained by carbonization of 
  <em>Botryococcus braunii </em>(
  <em>B. braunii</em>) residues. Carbonization at 700
  ℃followed by naturally cooling down to room temperature under a non-inert gas flow atmosphere affords to yield this unique structure. The 2D hexagonal disks consist of more than 52% carbon and more than 25% oxygen. Slight amount of Fe, silicon and magnesium would be the trigger of the formation of hexagonal structure. Treatment of biomass residue is a challenge in the near future accompanied by the achievement of new energy technology in the industrial level. This research points out that efficient use of discharged biomass residue could create a new avenue for material science. The morphology of obtained crystals carbonized in different conditions, especially with the existence of argon flow, was also investigated.
 
</p></abstract><kwd-group><kwd>Hexagonal Disk</kwd><kwd> Microalgae Residue</kwd><kwd> &lt;i&gt;Botryococcus braunii&lt;/i&gt;</kwd><kwd> Carbonization Condition</kwd><kwd> Crystal</kwd></kwd-group></article-meta></front><body><sec id="s1"><title>1. Introduction</title><p>Microalgae is well studied in recent years for the promising possibility to be used as new energy stock [<xref ref-type="bibr" rid="scirp.74079-ref1">1</xref>] - [<xref ref-type="bibr" rid="scirp.74079-ref10">10</xref>] . B. braunii is especially expected due to the exceedingly high oil productivity. Shimamura et al. have successfully achieved a fundamental outdoor culture system of B. braunii and an outdoor mass cultivation system of B. braunii has been operated in Algae Biomass and Energy System R &amp; D Center (ABES), University of Tsukuba [<xref ref-type="bibr" rid="scirp.74079-ref11">11</xref>] . Mass culture of microalgae inescapably generates a large amount of biomass residues after process. In these five years, studies considering the efficient use of biomass residues have been gradually reported, such like microalgae residue based carbon solid acid catalyst for biodiesel production [<xref ref-type="bibr" rid="scirp.74079-ref12">12</xref>] , methane production from lipid-extracted biomass residues [<xref ref-type="bibr" rid="scirp.74079-ref13">13</xref>] and kinetic study of microalgae residues in pyrolysis [<xref ref-type="bibr" rid="scirp.74079-ref14">14</xref>] [<xref ref-type="bibr" rid="scirp.74079-ref15">15</xref>] . Since biomass residues might be the environmental problems in the near future, research on biomass residues is necessary with increasing demand of the new energy. From the point of view of material science, biomass residues containing much amount of different components are interesting materials. In this study, we adopted B. braunii residues as a starting material. Carbonization of the bulk sample in a certain condition affords to yield hexagonal crystals. 2D hexagonal crystals with high anisotropy and large surface area are promised to be the building blocks for functional materials.</p><p>In our previous study, we reported that different carbonization condition would affect the morphology of the yielded crystals [<xref ref-type="bibr" rid="scirp.74079-ref16">16</xref>] . Polygonal grains were observed in the sample carbonized above 700˚C under argon atmosphere. In this study, we carbonized the B. braunii residue at 700˚C with no argon flow. Thus obtained samples have hexagonal disks on the surface. We observed these structures by scanning electron microscopy. The side length of these hexagonal disks ranges from several hundred nanometers to one micrometers. This is the first paper reporting the hexagonal disk shaped crystals generated during the carbonization of B. braunii residue and any other biomass residues. The crystals were found only in a very limited area of the bulk sample. We performed the infrared absorption spectroscopy, X-ray photoelectron spectroscopy and energy dispersive X-ray spectrometry to analyze the chemical components included inside the sample. Mechanism of the formation of hexagonal disks and role of argon flow are discussed.</p></sec><sec id="s2"><title>2. Experimental</title><sec id="s2_1"><title>2.1. Preparation of B. braunii Residues Samples</title><p>The original sample B. braunii strain (BOT-22) was isolated from the Okinawa prefecture, Japan and is cultivated in University of Tsukuba [<xref ref-type="bibr" rid="scirp.74079-ref17">17</xref>] . This strain is classified race B and produces botryococcene (C<sub>34</sub>H<sub>58</sub>) as a main component of hydrocarbons [<xref ref-type="bibr" rid="scirp.74079-ref18">18</xref>] . The B. braunii residue samples were prepared as follows. A mass culture system of B. braunii developed in University of Tsukuba provided culture broth of the BOT-22 strain of B. braunii for this work [<xref ref-type="bibr" rid="scirp.74079-ref11">11</xref>] . The broth of the BOT-22 was concentrated by using PSI as flocculants and dried by sunlight [<xref ref-type="bibr" rid="scirp.74079-ref19">19</xref>] . The dried sample of the B. braunii was soaked into n-hexane for extraction of hydrocarbon oils including a small amount of carotenoids and triacylglycerols. After the extraction, the residual sample was recovered by filtration and then dried again. The obtained materials are plate-like shape with some thickness, and show greenish dark brown color in bulk state.</p></sec><sec id="s2_2"><title>2.2. Carbonization</title><p>B. braunii residues were set in a quartz dish and placed into an Electric Gold Furnace instrument produced by Massachusetts Institute of Technology (MIT) Lincoln-Lab. equipping with an Ishikawa temperature controller and a handmade furnace assembled by Dr. Shinichi Ito (University of Tsukuba). 200 V of voltage was applied and uniformly heated the interior of furnace. Carbonization was performed with no argon flow from room temperature to 700˚C. Then the sample was naturally cooled to room temperature. The carbonized sample was obtained in bulk state with no fragments.</p></sec></sec><sec id="s3"><title>3. Results and Discussion</title><sec id="s3_1"><title>3.1. SEM Observation</title><p>We have mentioned in our previous report that the syngas such like hydrogen gas or carbon monoxide gas would be the trigger of the reduction reaction for the formation of polygonal crystal which consists of Fe<sub>3</sub>O<sub>4</sub> or α-Fe inside [<xref ref-type="bibr" rid="scirp.74079-ref16">16</xref>] . <xref ref-type="fig" rid="fig1"><xref ref-type="fig" rid="fig">Figure </xref>1</xref>(a) shows the very beginning stage of the formation of polygonal crystal, observed in the bulk B. braunii residues carbonized at 700˚C under argon atmosphere. The octahedral shaped crystals imbedded in the sample are clear evidence that reduction reaction occurred. However, the absence of inert gas flow caused a totally different result during the carbonization. In <xref ref-type="fig" rid="fig1"><xref ref-type="fig" rid="fig">Figure </xref>1</xref>(b), hexagonal disk shaped crystals in different sizes were found on the surface and inside of carbonized B. braunii residues. These samples were also carbonized at 700˚C, only the argon flow was stopped initially. A simple diagram summarized as <xref ref-type="fig" rid="fig1"><xref ref-type="fig" rid="fig">Figure </xref>1</xref>(c) shows the difference of the carbonization condition would cause the different crystal shape.</p><p>The hexagonal disks were carefully observed under SEM, as shown in <xref ref-type="fig" rid="fig2"><xref ref-type="fig" rid="fig">Figure </xref>2</xref>. The length of one side of the hexagon ranges from several nanometers to one micrometer. <xref ref-type="fig" rid="fig2"><xref ref-type="fig" rid="fig">Figure </xref>2</xref>(a) is a hexagonal disk with bottom part broken. It is interesting to find the crack of this defect is composed of two straight lines; both are almost parallel to the sides of the original hexagonal disk. In <xref ref-type="fig" rid="fig2"><xref ref-type="fig" rid="fig">Figure </xref>2</xref>(b), the hexagonal disk imbedded perpendicular to the surface of the bulk sample, only half of the hexagon could be observed. We assume this figure indicates that the hexagonal crystal is still under growing process. Most of the hexagonal disks were found like in <xref ref-type="fig" rid="fig2"><xref ref-type="fig" rid="fig">Figure </xref>2</xref>(c) and <xref ref-type="fig" rid="fig2"><xref ref-type="fig" rid="fig">Figure </xref>2</xref>(d), which hexagonal disks solitarily attach on the carbonized sample. <xref ref-type="fig" rid="fig">Figure </xref>SI1 shows a SEM image of the bulk sample with some hexagonal disks adhering on the surface. Some of the hexagonal disks have thickness more than 100 nm (See <xref ref-type="fig" rid="fig">Figure </xref>SI2(a), <xref ref-type="fig" rid="fig">Figure </xref>SI2(b)). Magnification shows a part of the hexagonal disk was separated (<xref ref-type="fig" rid="fig">Figure </xref>SI2(c)). Two hexagonal disks attached to each other were also observed under SEM, as shown in <xref ref-type="fig" rid="fig">Figure </xref>SI2(d) <xref ref-type="fig" rid="fig">Figure </xref>SI2(e). In <xref ref-type="fig" rid="fig">Figure </xref>SI2(d), two hexagonal disks with a very small hexagon were found on the edge of bulk sample, indicating that the crystals are on the process of growth. A similar pattern was also found in <xref ref-type="fig" rid="fig">Figure </xref>SI2(e) that two hexagons with one side length of 500 nm attach to each other. <xref ref-type="fig" rid="fig">Figure </xref>SI2(f) shows a zigzag edge resembling the external form of honeycomb structure and that of double hexagon disks observed in <xref ref-type="fig" rid="fig">Figure </xref>SI2(e). In <xref ref-type="fig" rid="fig">Figure </xref>SI2(g), a hexagonal disk with a defect that three sides are parallel to the side of original hexagonal disk was observed. A crystal with a round hole was found (See <xref ref-type="fig" rid="fig">Figure </xref>SI2(h)). In <xref ref-type="fig" rid="fig">Figure </xref>SI2(i), a hexagon shape-like hole was found on the surface of</p><fig id="fig1"  position="float"><label><xref ref-type="fig" rid="fig1"><xref ref-type="fig" rid="fig">Figure </xref>1</xref></label><caption><title> (a) Bulk B. braunii residues carbonized at 700˚C under argon flow observed under SEM. (b) Bulk B. braunii residues carbonized at 700˚C with no argon flow observed under SEM. (c) Different carbonization conditions afford to yield different crystal morphology</title></caption><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/3-1740412x2.png"/></fig><fig id="fig2"  position="float"><label><xref ref-type="fig" rid="fig2"><xref ref-type="fig" rid="fig">Figure </xref>2</xref></label><caption><title> Hexagonal disk structures of carbonized B. braunii residues observed under SEM. (a) &#215;40000; (b) &#215;50000; (c) &#215;55000; (d) &#215;55000</title></caption><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/3-1740412x3.png"/></fig><fig id="fig3"  position="float"><label><xref ref-type="fig" rid="fig">Figure </xref>SI1</label><caption><title>SEM images B. braunii residue carbonized at 700˚C with no argon flow. Many hexagonal disk pointed by arrows could be observed (&#215;4500)</title></caption><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/3-1740412x4.png"/></fig><fig id="fig4"  position="float"><label><xref ref-type="fig" rid="fig">Figure </xref>SI2</label><caption><title>SEM images of hexagaonal disks obtained by carbonization of B. braunii residue at 700˚C with no argon flow (a) &#215;43000; (b) &#215;40000; (c) &#215;65000; (d) &#215;65000; (e) &#215;45000; (f) &#215;40000; (g) &#215;16000; (h) &#215;22000; (i) &#215;3000</title></caption><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/3-1740412x5.png"/></fig><p>the bulk sample.</p></sec><sec id="s3_2"><title>3.2. Infrared Absorption Measurement</title><p><xref ref-type="fig" rid="fig">Figure </xref>3 shows the infrared absorption (IR) spectra of B. braunii residue samples carbonized at 700˚C with argon and no argon flow, respectively. The absorption peak appears around 1559 cm<sup>−1</sup> and 1573 cm<sup>−1</sup> in the sample treated with argon flow and no argon flow, respectively. This characteristic peak implies the partially formation of graphite inside of the bulk sample. Another prominent peak found around 1041 cm<sup>−1</sup> and 1573 cm<sup>−1</sup> in the sample carbonized with argon flow and no argon flow, respectively, ascribes to the vibration of Si-O stretching. These results suggest that carbonization at 700˚C with no argon flow can also afford to yield graphite structure and the flocculant polysilicato-iron works as a “glue” in the bulk sample.</p></sec><sec id="s3_3"><title>3.3. X-Ray Photoelectron Spectroscopy</title><p>X-ray photoelectron spectroscopy (XPS) measurement was performed to reveal the components that consists the carbonized samples. As shown in <xref ref-type="fig" rid="fig">Figure </xref>4(a), both samples mainly consists of carbon and oxygen which peaks appear around 285 eV (C<sub>1s</sub>), 531 eV (O<sub>1s</sub>) and 747 eV (O<sub>KLL</sub>). A slight amount of potassium was detected for the sample treated with argon flow. Significant differences were found in <xref ref-type="fig" rid="fig">Figure </xref>4(b). Peak at 56 eV, which due to Fe<sub>3p</sub>, could only be found in the sample treated with argon flow. Other peaks (Fe<sub>2p1/2</sub> and Fe<sub>2p3/2</sub>, 724 eV and 712 eV) of Fe also could only be found in the sample carbonized under argon atmosphere. Peak of magnesium appears at 51 eV in both samples. However, peaks at 153 eV and 102 eV, each representing Si<sub>2s</sub> and Si<sub>2p</sub>, respectively, only appeared in the sample carbonized with no argon flow.</p></sec><sec id="s3_4"><title>3.4. Energy Dispersive X-Ray Spectrometry</title><p>The hexagonal disks were analyzed by energy dispersive X-ray spectroscopy to detect the chemical components inside. <xref ref-type="fig" rid="fig">Figure </xref>5 shows the results measured for entire region of two samples treated in different conditions. In the previous study, we revealed that carbonization under argon atmosphere would provide an environment for reduction reaction, that, a large amount of Fe would be generated, as shown in <xref ref-type="fig" rid="fig">Figure </xref>5(a). We can obviously find the difference in <xref ref-type="fig" rid="fig">Figure </xref>5(b) that no significant peak due to Fe could be found in the sample treated with no argon flow. Instead, a large ration of potassium and silicon exist in the sample. These results coincide with the IR and XPS measurement results very well.</p><fig id="fig5"  position="float"><label><xref ref-type="fig" rid="fig">Figure </xref>3</label><caption><title> Infrared absorption spectra of B. braunii residue carbonized at 700˚C in different carbonization conditions</title></caption><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/3-1740412x6.png"/></fig><fig id="fig6"  position="float"><label><xref ref-type="fig" rid="fig">Figure </xref>4</label><caption><title> X-ray photoelectron spectra of B. braunii residue carbonized at 700˚C in different carbonization conditions</title></caption><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/3-1740412x7.png"/></fig><p>Mapping was carried out for a hexagonal disk. The results in <xref ref-type="fig" rid="fig">Figure </xref>6 indicate that components (C, O, Fe, Si, Mg and K) are uniformly dispersed in the sample. Quantitative analysis results of the hexagonal disk are summarized in <xref ref-type="table" rid="table1"><xref ref-type="table" rid="table">Table </xref>1</xref>. The average calculated ration of atoms number of Fe consisted in hexagonal disk is higher than those in entire region. The ration of carbon and oxygen has no significant change in the hexagonal disk and entire region. We found that in each point analysis for the hexagonal disks, no matter with the place, the ratio of number of atoms for Mg, Si and Fe, are nearly fixed as 2:3:6. The hexagonal disk consists of more than 52% of carbon atoms and 25% of oxygen atoms. The carbon atoms basically come from the B. braunii cells and oxygen atoms come from B. braunii cells, flocculant, and metallic oxide contained in the culture medium.</p></sec><sec id="s3_5"><title>3.5. Hypothesis of the Formation of Hexagonal Disk</title><p>The hexagonal disks are not “regular” hexagon, if we look carefully. Hexagonal disks were randomly selected to investigate the morphology. We recorded the lengths of each side of the hexagonal disk, as summarized in <xref ref-type="table" rid="table">Table </xref>SI1. Six sides of each hexagonal disk are referred as to “a-f”, respectively, where “a” represents the longest side and others are assigned in the counterclockwise direction. It is worth mentioning that the shortest side of each hexagonal disk can be found only in side “b” and “f”. Moreover, the ratio of the length between the longest and shortest side as calculated, is almost close to 1.5. Three sides “c-e” show almost the same length in each hexagonal disk. The ratio between the longest side and the average length of side “c-e” were calculated and summarized in <xref ref-type="table" rid="table">Table </xref>SI1. Surprisingly, this ratio is almost fixed to 1.2 and is unrelated to the size or thickness of the hexagonal disks. Combining the knowledge we learned from all the results, we would like to build a hypothesis that this anisotropic crystal,</p><fig id="fig7"  position="float"><label><xref ref-type="fig" rid="fig">Figure </xref>5</label><caption><title> Energy dispersive X-ray spectroscopy of B. braunii residue carbonized in different carbonization conditions. (a) For the entire region of sample carbonized at 900˚C with argon flow; (b) For the entire region of sample carbonized at 700˚C with no argon flow</title></caption><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/3-1740412x8.png"/></fig><fig id="fig8"  position="float"><label><xref ref-type="fig" rid="fig">Figure </xref>6</label><caption><title> Mapping results of energy dispersive X-ray analysis performed for B. braunii residue carbonized at 700˚C with no argon flow</title></caption><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/3-1740412x9.png"/></fig><table-wrap id="table1" ><label><xref ref-type="table" rid="table1"><xref ref-type="table" rid="table">Table </xref>1</xref></label><caption><title> Quantitative analysis of B. braunii residue carbonized at 700˚C with no argon flow</title></caption><table><tbody><thead><tr><th align="center" valign="middle"  rowspan="2"  ></th><th align="center" valign="middle"  colspan="2"  >Number of atoms (%)</th></tr></thead><tr><td align="center" valign="middle" >Hexagonal disk</td><td align="center" valign="middle" >Entire region</td></tr><tr><td align="center" valign="middle" >C</td><td align="center" valign="middle" >52.41</td><td align="center" valign="middle" >51.52</td></tr><tr><td align="center" valign="middle" >O</td><td align="center" valign="middle" >25.66</td><td align="center" valign="middle" >27.26</td></tr><tr><td align="center" valign="middle" >Mg</td><td align="center" valign="middle" >3.61</td><td align="center" valign="middle" >5.0</td></tr><tr><td align="center" valign="middle" >Si</td><td align="center" valign="middle" >5.43</td><td align="center" valign="middle" >8.33</td></tr><tr><td align="center" valign="middle" >K</td><td align="center" valign="middle" >0.66</td><td align="center" valign="middle" >0.94</td></tr><tr><td align="center" valign="middle" >Fe</td><td align="center" valign="middle" >12.23</td><td align="center" valign="middle" >7.0</td></tr><tr><td align="center" valign="middle" >Total</td><td align="center" valign="middle" >100</td><td align="center" valign="middle" >100</td></tr></tbody></table></table-wrap><table-wrap-group id="2"><label><xref ref-type="table" rid="table">Table </xref>SI1</label><caption><title>Summary of the side length of hexagonal disks</title></caption><table-wrap id="2_1"><table><tbody><thead><tr><th align="center" valign="middle"  colspan="10"  ><inline-formula><inline-graphic xlink:href="http://html.scirp.org/file/3-1740412x10.png" xlink:type="simple"/></inline-formula></th></tr></thead><tr><td align="center" valign="middle" ></td><td align="center" valign="middle" >a</td><td align="center" valign="middle" >b</td><td align="center" valign="middle" >c</td><td align="center" valign="middle" >d</td><td align="center" valign="middle" >e</td><td align="center" valign="middle" >f</td><td align="center" valign="middle" >a/b or a/f</td><td align="center" valign="middle" >Ave<sub>c−e </sub></td><td align="center" valign="middle" >a/Ave<sub>c−e </sub></td></tr><tr><td align="center" valign="middle" >Entry 1</td><td align="center" valign="middle" >2.4</td><td align="center" valign="middle" >1.7</td><td align="center" valign="middle" >1.9</td><td align="center" valign="middle" >2.1</td><td align="center" valign="middle" >2.0</td><td align="center" valign="middle" >1.7</td><td align="center" valign="middle" >1.41</td><td align="center" valign="middle" >2.0</td><td align="center" valign="middle" >1.2</td></tr><tr><td align="center" valign="middle" >Entry 2</td><td align="center" valign="middle" >1.9</td><td align="center" valign="middle" >1.3</td><td align="center" valign="middle" >1.5</td><td align="center" valign="middle" >1.5</td><td align="center" valign="middle" >1.7</td><td align="center" valign="middle" >1.4</td><td align="center" valign="middle" >1.46</td><td align="center" valign="middle" >1.57</td><td align="center" valign="middle" >1.21</td></tr></tbody></table></table-wrap><table-wrap id="2_2"><table><tbody><thead><tr><th align="center" valign="middle" >Entry 3</th><th align="center" valign="middle" >1.2</th><th align="center" valign="middle" >0.8</th><th align="center" valign="middle" >1.1</th><th align="center" valign="middle" >1.0</th><th align="center" valign="middle" >0.9</th><th align="center" valign="middle" >1.1</th><th align="center" valign="middle" >1.5</th><th align="center" valign="middle" >1.0</th><th align="center" valign="middle" >1.2</th></tr></thead><tr><td align="center" valign="middle" >Entry 4</td><td align="center" valign="middle" >2.0</td><td align="center" valign="middle" >1.2</td><td align="center" valign="middle" >1.9</td><td align="center" valign="middle" >1.8</td><td align="center" valign="middle" >1.5</td><td align="center" valign="middle" >1.7</td><td align="center" valign="middle" >1.6</td><td align="center" valign="middle" >1.73</td><td align="center" valign="middle" >1.16</td></tr><tr><td align="center" valign="middle" >Entry 5</td><td align="center" valign="middle" >2.0</td><td align="center" valign="middle" >1.5</td><td align="center" valign="middle" >1.7</td><td align="center" valign="middle" >1.6</td><td align="center" valign="middle" >1.8</td><td align="center" valign="middle" >1.3</td><td align="center" valign="middle" >1.54</td><td align="center" valign="middle" >1..7</td><td align="center" valign="middle" >1.17</td></tr><tr><td align="center" valign="middle" >Entry 6</td><td align="center" valign="middle" >1.3</td><td align="center" valign="middle" >0.9</td><td align="center" valign="middle" >1.1</td><td align="center" valign="middle" >1.1</td><td align="center" valign="middle" >1.2</td><td align="center" valign="middle" >1.0</td><td align="center" valign="middle" >1.4</td><td align="center" valign="middle" >1.13</td><td align="center" valign="middle" >1.15</td></tr><tr><td align="center" valign="middle" >Entry 7</td><td align="center" valign="middle" >6.1</td><td align="center" valign="middle" >4.9</td><td align="center" valign="middle" >5.0</td><td align="center" valign="middle" >5.6</td><td align="center" valign="middle" >5.4</td><td align="center" valign="middle" >4.7</td><td align="center" valign="middle" >1.29</td><td align="center" valign="middle" >5.3</td><td align="center" valign="middle" >1.15</td></tr><tr><td align="center" valign="middle" >Entry 8</td><td align="center" valign="middle" >0.6</td><td align="center" valign="middle" >0.4</td><td align="center" valign="middle" >0.55</td><td align="center" valign="middle" >0.58</td><td align="center" valign="middle" >0.58</td><td align="center" valign="middle" >0.37</td><td align="center" valign="middle" >1.62</td><td align="center" valign="middle" >0.57</td><td align="center" valign="middle" >1.05</td></tr><tr><td align="center" valign="middle" >Entry 9</td><td align="center" valign="middle" >0.49</td><td align="center" valign="middle" >0.25</td><td align="center" valign="middle" >0.45</td><td align="center" valign="middle" >0.42</td><td align="center" valign="middle" >0.45</td><td align="center" valign="middle" >0.40</td><td align="center" valign="middle" >1.96</td><td align="center" valign="middle" >0.44</td><td align="center" valign="middle" >1.11</td></tr><tr><td align="center" valign="middle" >Entry 10</td><td align="center" valign="middle" >0.82</td><td align="center" valign="middle" >0.6</td><td align="center" valign="middle" >0.7</td><td align="center" valign="middle" >0.7</td><td align="center" valign="middle" >0.8</td><td align="center" valign="middle" >0.5</td><td align="center" valign="middle" >1.64</td><td align="center" valign="middle" >0.73</td><td align="center" valign="middle" >1.12</td></tr><tr><td align="center" valign="middle" >Entry 11</td><td align="center" valign="middle" >0.8</td><td align="center" valign="middle" >0.55</td><td align="center" valign="middle" >0.7</td><td align="center" valign="middle" >0.5</td><td align="center" valign="middle" >0.7</td><td align="center" valign="middle" >0.52</td><td align="center" valign="middle" >1.53</td><td align="center" valign="middle" >0.63</td><td align="center" valign="middle" >1.27</td></tr><tr><td align="center" valign="middle" >Entry 12</td><td align="center" valign="middle" >1.1</td><td align="center" valign="middle" >0.75</td><td align="center" valign="middle" >0.68</td><td align="center" valign="middle" >1.05</td><td align="center" valign="middle" >0.9</td><td align="center" valign="middle" >0.6</td><td align="center" valign="middle" >1.83</td><td align="center" valign="middle" >1.03</td><td align="center" valign="middle" >1.07</td></tr><tr><td align="center" valign="middle" >Entry 13</td><td align="center" valign="middle" >0.53</td><td align="center" valign="middle" >0.32</td><td align="center" valign="middle" >0.48</td><td align="center" valign="middle" >0.45</td><td align="center" valign="middle" >0.45</td><td align="center" valign="middle" >0.49</td><td align="center" valign="middle" >1.65</td><td align="center" valign="middle" >0.46</td><td align="center" valign="middle" >1.08</td></tr><tr><td align="center" valign="middle" >Entry 14</td><td align="center" valign="middle" >1.5</td><td align="center" valign="middle" >1.0</td><td align="center" valign="middle" >0.98</td><td align="center" valign="middle" >1.4</td><td align="center" valign="middle" >1.25</td><td align="center" valign="middle" >0.9</td><td align="center" valign="middle" >1.67</td><td align="center" valign="middle" >1.21</td><td align="center" valign="middle" >1.24</td></tr></tbody></table></table-wrap></table-wrap-group><p>consisting of large amount of carbon and oxygen, and small amount of Si, Mg, and Fe, is a carbon material with metals and silicon slightly incorporated. Crystal nucleus was formed at the initial stage during the cooling process. EDS line analysis were performed for a hexagonal disk, as shown in <xref ref-type="fig" rid="fig">Figure </xref>SI3. Carbon, magnesium, silicon and potassium are uniformly dispersed. However, the oxygen and iron dramatically increase the intensity in the hexagonal shape area. We assume this indicates the existence of iron oxide. Fu et al. reported as-synthe- sized α-Fe<sub>2</sub>O<sub>3</sub> microflakes in microscale with hexagonal shape by a hydrothermal method [<xref ref-type="bibr" rid="scirp.74079-ref20">20</xref>] .</p><p>We assume the micro sized hexagonal disk start from a very small size metal oxide resembling the hexagonal disk. The plausible mechanism is as follows. The 700˚C carbonization temperature is high enough to generate a large amount of syngas such as CO, CO<sub>2</sub> and CH<sub>4</sub> during the carbonization process of B. braunii residues. Absence of argon flow then creates an environment that mixed gases stagnate in the gold furnace. Subsequent cooling process affords metal oxides deposition; meanwhile syngas act as a carbon source and grow in the order resembling the hexagonal disk shape of metal oxide. The deposited metal oxides may play the role like a substrate for the graphite growth just like the role metal substrates play in chemical vapor deposition method for graphene or any other carbon materials growth [<xref ref-type="bibr" rid="scirp.74079-ref21">21</xref>] [<xref ref-type="bibr" rid="scirp.74079-ref22">22</xref>] [<xref ref-type="bibr" rid="scirp.74079-ref23">23</xref>] . Since more than half of the components in the hexagonal disk are carbon, we refer to this novel 2D hexagonal disk as “Carbon Hexagon”. It is worth mentioning that absence of argon flow prevents the reduction reaction of Fe<sub>2</sub>O<sub>3</sub>, thus, instead of polygonal structure, hexagonal disk were obtained.</p></sec></sec><sec id="s4"><title>4. Conclusion</title><p>Microscale 2D hexagonal disks were found in the B. braunii residues carbonized at 700˚C with no argon flow. These hexagonal disks have self-similarity which is not related to size or thickness. In this study, we emphasized the importance of</p><fig id="fig9"  position="float"><label><xref ref-type="fig" rid="fig">Figure </xref>SI3</label><caption><title>EDS line analysis of a hexagonal disk obtained by carbonization of B. braunii residue at 700˚C with no argon flow</title></caption><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/3-1740412x11.png"/></fig><p>argon flow that would affect the properties of final carbon material. 2D hexagonal shape has high anisotropy and large surface area, thus is promised to be the building blocks for functional materials. Recently, self-assembled structures of graphene or graphite are studied in the carbon material science because the dimensional anisotropy can significantly affect the thermal, optical, and electronic properties of the material [<xref ref-type="bibr" rid="scirp.74079-ref24">24</xref>] . The hexagonal disk can be a good candidate for the micro-size electronic devices. This report is the first discovery of the hexagonal disks in the biomass residues treated by carbonization. This study not only opens a new avenue for the discharged biomass material from the point of view of materials science, but also consummates the new energy system based on microalgae.</p></sec><sec id="s5"><title>Acknowledgements</title><p>We appreciate the nice glasswork from Engineering Workshop, Research Facility Center for Science and Technology, Open Facility Network Office, University of Tsukuba. We are especially grateful to Dr. Shinichi Ito for his great support of assembling the furnace. A part of this work was supported by NIMS microstructural characterization platform as a program of “Nanotechnology Platform” of the Ministry of Education, Culture, Sports, Science and Technology (MEXT), Japan. We also thank Tsukuba Research Center for Interdisciplinary Materials Science (TIMS), University of Tsukuba, Japan.</p></sec><sec id="s6"><title>Cite this paper</title><p>Wang, A., Demura, M., Watanabe, M.M. and Goto, H. (2017) Hexagonal Disk Structures Obtained during Carbonization of Botryococcus braunii Residues. Journal of Materials Sci- ence and Chemical Engineering, 5, 22-34. https://doi.org/10.4236/msce.2017.52003</p></sec></body><back><ref-list><title>References</title><ref id="scirp.74079-ref1"><label>1</label><mixed-citation publication-type="other" xlink:type="simple">Halim, R., Gladman, B., Danquah, M.K. and Webley, P.A. (2010) Oil Extraction from Microalgae for Biodiesel Production. Bioresource Technology, 102, 178-185.  
https://doi.org/10.1016/j.biortech.2010.06.136</mixed-citation></ref><ref id="scirp.74079-ref2"><label>2</label><mixed-citation publication-type="other" xlink:type="simple">Pragya, N., Pandey, K.K. and Sahoo, P.K. (2013) A Review on Harvesting, Oil Extraction and Biofuels Production Technologies from Microalgae. Renewable and Sustainable Energy Reviews, 24, 159-171. https://doi.org/10.1016/j.rser.2013.03.034</mixed-citation></ref><ref id="scirp.74079-ref3"><label>3</label><mixed-citation publication-type="other" xlink:type="simple">Huang, J., Xia, J., Jiang, W., Li, Y. and Li, J. (2015) Biodiesel Production from Microalgae Oil Catalyzed by a Recombinant Lipase. Bioresource Technology, 180, 47-53. https://doi.org/10.1016/j.biortech.2014.12.072</mixed-citation></ref><ref id="scirp.74079-ref4"><label>4</label><mixed-citation publication-type="other" xlink:type="simple">Song, C., Chen, G., Ji, N., Liu, Q., Kansha, Y. and Tsutsumi, A. (2015) Biodiesel Production Process from Microalgae Oil by Waste Heat Recovery and Process Integration. Bioresource Technology, 193, 192-199.  
https://doi.org/10.1016/j.biortech.2015.06.116</mixed-citation></ref><ref id="scirp.74079-ref5"><label>5</label><mixed-citation publication-type="other" xlink:type="simple">Voloshin, R.A., Rodionova, M.V., Zharmukhamedov, S.K., Veziroglu, T.N. and Allakhverdiev, S.I. (2016) Review: Biofuel Production from Plant and Algal Biomass. International Journal of Hydrogen Energy, 41, 17257-17273.  
https://doi.org/10.1016/j.ijhydene.2016.07.084</mixed-citation></ref><ref id="scirp.74079-ref6"><label>6</label><mixed-citation publication-type="other" xlink:type="simple">Singh, J. and Gu, S. (2010) Commercialization Potential of Microalgae for Biofuels Production. Renewable and Sustainable Energy Reviews, 14, 2596-2610.  
https://doi.org/10.1016/j.rser.2010.06.014</mixed-citation></ref><ref id="scirp.74079-ref7"><label>7</label><mixed-citation publication-type="other" xlink:type="simple">Singh, B., Guldhe, A., Rawat, I. and Bux, F. (2014) Towards a Sustainable Approach for Development of Biodiesel from Plant and Microalgae. Renewable and Sustainable Energy Reviews, 29, 216-245. https://doi.org/10.1016/j.rser.2013.08.067</mixed-citation></ref><ref id="scirp.74079-ref8"><label>8</label><mixed-citation publication-type="other" xlink:type="simple">Rizzo, A.M., Prussi, M., Bettucci, L., Libelli, I.M. and Chiaramonti, D. (2013) Characterization of Microalga Chlorella as a Fuel and Its Thermogravimetric Behavior. Applied Energy, 102, 24-31. https://doi.org/10.1016/j.apenergy.2012.08.039</mixed-citation></ref><ref id="scirp.74079-ref9"><label>9</label><mixed-citation publication-type="other" xlink:type="simple">Maity, J.P., Bundschuh, J., Chen, C. and Bhattacharya, P. (2014) Microalgae for Third Generation Biofuel Production, Mitigation of Greenhouse Gas Emissions and Wastewater Treatment: Present and Future Perspectives—A Mini Review. Energy, 78, 104-113. https://doi.org/10.1016/j.energy.2014.04.003</mixed-citation></ref><ref id="scirp.74079-ref10"><label>10</label><mixed-citation publication-type="other" xlink:type="simple">Menger-Krug, E., Niederste-Hollenberg, J. and Hillenbrand, T. (2012) Integration of Microalgae Systems at Municipal Wastewater Treatment Plants: Implications for Energy and Emission Balances. Environmental Science and Technology, 46, 11505-11514. https://doi.org/10.1021/es301967y</mixed-citation></ref><ref id="scirp.74079-ref11"><label>11</label><mixed-citation publication-type="other" xlink:type="simple">Shimamura, R., Watanabe, S., Sagakura, Y., Shiho, M., Kaya, K. and Watanabe, M.M. (2012) Development of Botryococcus Seed Culture System for Future Mass Culture. Procedia Environmental Sciences, 15, 80-89.  
https://doi.org/10.1016/j.proenv.2012.05.013</mixed-citation></ref><ref id="scirp.74079-ref12"><label>12</label><mixed-citation publication-type="other" xlink:type="simple">Fu, X., Li, D., Chen, J., Zhang, Y., Huang, W., Zhu, Y., et al. (2013) A Microalgae Residue Based Carbon Solid Acid Catalyst for Biodiesel Production. Bioresource Technology, 146, 767-770. https://doi.org/10.1016/j.biortech.2013.07.117</mixed-citation></ref><ref id="scirp.74079-ref13"><label>13</label><mixed-citation publication-type="other" xlink:type="simple">Zhao, B., Ma, J., Zhao, Q., Laurens, L., Jarvis, E., Chen, S., et al. (2014) Efficient Anaerobic Digestion of Whole Microalgae and Lipid-Extracted Microalgae Residues for Methane Energy Production. Bioresource Technology, 161, 423-430.  
https://doi.org/10.1016/j.biortech.2014.03.079</mixed-citation></ref><ref id="scirp.74079-ref14"><label>14</label><mixed-citation publication-type="other" xlink:type="simple">Bui, H., Tran, K. and Chen, W. (2016) Pyrolysis of Microalgae Residues—A Kinetic Study. Bioresource Technology, 199, 362-366.  
https://doi.org/10.1016/j.biortech.2015.08.069</mixed-citation></ref><ref id="scirp.74079-ref15"><label>15</label><mixed-citation publication-type="other" xlink:type="simple">Chen, W., Huang, M., Chang, J. and Chen, C. (2014) Thermal Decomposition Dynamics and Severity of Microalgae Residues in Torrefaction. Bioresource Technology, 169, 258-264. https://doi.org/10.1016/j.biortech.2014.06.086</mixed-citation></ref><ref id="scirp.74079-ref16"><label>16</label><mixed-citation publication-type="other" xlink:type="simple">Wang, A., Demura, M., Watanabe, M.M., Ohara, K., Kashiwagi, T., Kadowaki, K., et al. (2017) Surface Observations and Magnetism of Oil-Extracted Botryococcus braunii Residues before and after Carbonization. Submitted.</mixed-citation></ref><ref id="scirp.74079-ref17"><label>17</label><mixed-citation publication-type="other" xlink:type="simple">Yonezawa, N., Matsuura, H., Shiho, M., Kaya, K. and Watanabe, M.M. (2012) Effects of Soybean Curd Wastewater on the Growth and Hydrocarbon Production of Botryococcus braunii Strain BOT-22. Bioresource Technology, 109, 304-307.  
https://doi.org/10.1016/j.biortech.2011.07.090</mixed-citation></ref><ref id="scirp.74079-ref18"><label>18</label><mixed-citation publication-type="other" xlink:type="simple">Ishimatsu, A., Matsuura, H., Sano, T., Kaya, K. and Watanabe. M.M. (2012) Biosyn-thesis of Isoprene Units in the C34 Botryococcene Molecule Produced by Botryococus braunii Strain Bot-22. Procedia Environmental Sciences, 15, 56-65.  
https://doi.org/10.1016/j.proenv.2012.05.010</mixed-citation></ref><ref id="scirp.74079-ref19"><label>19</label><mixed-citation publication-type="other" xlink:type="simple">Polysilicate-Iron Mainly Contains [SiO2]n&amp;bull;Fe2O3, According to the MSDS Sheet Provided by Nankai Chemical. Other Additives Are FeCl3 aq., Na2SiO3, H2SO4.</mixed-citation></ref><ref id="scirp.74079-ref20"><label>20</label><mixed-citation publication-type="other" xlink:type="simple">Fu, L., Jiang, J., Xu, C. and Zhen, L. (2012) Synthesis of Hexagonal Fe Microflakes with Excellent Microwave Absorption Performance. CrystEngComm, 14, 6827-6832. https://doi.org/10.1039/c2ce25836f</mixed-citation></ref><ref id="scirp.74079-ref21"><label>21</label><mixed-citation publication-type="other" xlink:type="simple">Lee, C.J., Park, J. and Yu, J.A. (2002) Catalyst Effect on Carbon Nanotubes Synthesized by Thermal Chemical Vapor Deposition. Chemical Physics Letters, 360, 250-255. https://doi.org/10.1016/S0009-2614(02)00831-X</mixed-citation></ref><ref id="scirp.74079-ref22"><label>22</label><mixed-citation publication-type="other" xlink:type="simple">Shyu, Y. and Hong, F.C.N. (2001) The Effects of Pre-Treatment and Catalyst Composition on Growth of Carbon Nanofibers at Low Temperature. Diamond and Related Materials, 10, 1241-1245. https://doi.org/10.1016/S0925-9635(00)00550-1</mixed-citation></ref><ref id="scirp.74079-ref23"><label>23</label><mixed-citation publication-type="other" xlink:type="simple">Chee, S.W. and Sharma, R. (2012) Controlling the Sized and the Activity of Fe Particles for Synthesis of Carbon Nanotubes. Micron, 43, 1181-1187.  
https://doi.org/10.1016/j.micron.2012.01.008</mixed-citation></ref><ref id="scirp.74079-ref24"><label>24</label><mixed-citation publication-type="other" xlink:type="simple">Lee, M.V., Hiura, H., Kuramochi, H. and Tsukagoshi, K. (2012) Concerted Chemical-Mechanical Reaction in Catalyzed Growth of Confined Graphene Layers into Hexagonal Disks. The Journal of Physical Chemistry C, 116, 9106-9113.  
https://doi.org/10.1021/jp301580t</mixed-citation></ref></ref-list></back></article>