<?xml version="1.0" encoding="UTF-8"?><!DOCTYPE article  PUBLIC "-//NLM//DTD Journal Publishing DTD v3.0 20080202//EN" "http://dtd.nlm.nih.gov/publishing/3.0/journalpublishing3.dtd"><article xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink" dtd-version="3.0" xml:lang="en" article-type="research article"><front><journal-meta><journal-id journal-id-type="publisher-id">MSCE</journal-id><journal-title-group><journal-title>Journal of Materials Science and Chemical Engineering</journal-title></journal-title-group><issn pub-type="epub">2327-6045</issn><publisher><publisher-name>Scientific Research Publishing</publisher-name></publisher></journal-meta><article-meta><article-id pub-id-type="doi">10.4236/msce.2017.51008</article-id><article-id pub-id-type="publisher-id">MSCE-73262</article-id><article-categories><subj-group subj-group-type="heading"><subject>Articles</subject></subj-group><subj-group subj-group-type="Discipline-v2"><subject>Chemistry&amp;Materials Science</subject></subj-group></article-categories><title-group><article-title>
 
 
  Optimizing a Single-Absorption-Layer Thin-Film Solar Cell1 Model to Achieve 31% Efficiency
 
</article-title></title-group><contrib-group><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Joseph</surname><given-names>E. O’Connor</given-names></name><xref ref-type="aff" rid="aff1"><sup>1</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Sherif</surname><given-names>Michael</given-names></name><xref ref-type="aff" rid="aff1"><sup>1</sup></xref></contrib></contrib-group><aff id="aff1"><addr-line>Department of Electrical and Computer Engineering/Space Systems Academic Group, Naval Postgraduate School, Monterey, USA</addr-line></aff><pub-date pub-type="epub"><day>04</day><month>01</month><year>2017</year></pub-date><volume>05</volume><issue>01</issue><fpage>54</fpage><lpage>60</lpage><history><date date-type="received"><day>November</day>	<month>2,</month>	<year>2016</year></date><date date-type="rev-recd"><day>Accepted:</day>	<month>January</month>	<year>1,</year>	</date><date date-type="accepted"><day>January</day>	<month>4,</month>	<year>2017</year></date></history><permissions><copyright-statement>&#169; Copyright  2014 by authors and Scientific Research Publishing Inc. </copyright-statement><copyright-year>2014</copyright-year><license><license-p>This work is licensed under the Creative Commons Attribution International License (CC BY). http://creativecommons.org/licenses/by/4.0/</license-p></license></permissions><abstract><p>
 
 
   
   This research builds upon the authors’ previous work that introduced and modeled a novel Gallium-Arsenide, Emitterless, Back-surface Alternating Contact (GaAs-EBAC) thin-film solar cell to achieve &gt;30% power conversion efficiency. Key design parameters are optimized under an Air-Mass (AM) 1.5 spectrum to improve performance and approach the 33.5% theoretical efficiency limit. A second optimization is performed under an AM0 spectrum to examine the cell’s potential for space applications. This research demonstrates the feasibility and potential of a new thin-film solar cell design for terrestrial and space applications. Results suggest that the straight-forward design may be an inexpensive alternative to multi-junction solar cells. 
  
 
</p></abstract><kwd-group><kwd>Thin-Film</kwd><kwd> Solar Cell</kwd><kwd> Back-Contacts</kwd><kwd> Gallium-Arsenide</kwd><kwd> Modeling</kwd></kwd-group></article-meta></front><body><sec id="s1"><title>1. Introduction</title><p>The renowned British mathematician George Box once quipped, “Essentially, all models are wrong, but some are useful” [<xref ref-type="bibr" rid="scirp.73262-ref1">1</xref>]. Generalizations, mathematical processes and other factors prevent models from perfectly representing solar cell behavior; however, simulation can be useful to investigate various design alternatives before a prototype is built. Our previous work [<xref ref-type="bibr" rid="scirp.73262-ref2">2</xref>] showed that a high- level of confidence can be attained for a given model by carefully accounting for key design parameters, benchmarking model behavior to experimental results, and making single-variable adjustments to predict new behavior.</p><p>At the time of this publication, power conversion efficiency η for a single-ab- sorption-layer (i.e. single p-n junction) solar cell remains at 28.8%: well below the ~33.5% theoretical limit [<xref ref-type="bibr" rid="scirp.73262-ref3">3</xref>] [<xref ref-type="bibr" rid="scirp.73262-ref4">4</xref>]. Since silicon cell η is restricted to approximately 26% due to intrinsic losses, research has focused mainly on direct bandgap, III-V compounds such as Gallium-Arsenide (GaAs) to approach theoretical efficiency. To this end, [<xref ref-type="bibr" rid="scirp.73262-ref5">5</xref>] [<xref ref-type="bibr" rid="scirp.73262-ref6">6</xref>] [<xref ref-type="bibr" rid="scirp.73262-ref7">7</xref>] demonstrate that strong internal and external luminescence promoted by good optical characteristics is important to high-ef- ficiency (HE) operation for thin-film cells. Hence, improved optical performance has become a dominant theme for thin-film cell design as absorption layer thickness approaches sub-wavelength dimensions.</p><sec id="s1_1"><title>1.1. Previous Research</title><p>The authors’ previous research [<xref ref-type="bibr" rid="scirp.73262-ref2">2</xref>] developed the novel structure shown in <xref ref-type="fig" rid="fig1">Figure 1</xref>(a) to simulate a HE GaAs cell from [<xref ref-type="bibr" rid="scirp.73262-ref4">4</xref>] [<xref ref-type="bibr" rid="scirp.73262-ref8">8</xref>] [<xref ref-type="bibr" rid="scirp.73262-ref9">9</xref>]. Though not a perfect representation, the model was useful for examining various design parameters. Extensive research was conducted to ensure that the simulation accurately reproduced experimental results before the GaAs Back-surface Alternating-Contact (GaAs- BAC) cell shown in <xref ref-type="fig" rid="fig1">Figure 1</xref>(b) was derived. All variables were held constant for</p><fig-group id="fig1"><label><xref ref-type="fig" rid="fig1">Figure 1</xref></label><caption><title>(a) 3D model of the HE GaAs cell from [<xref ref-type="bibr" rid="scirp.73262-ref4">4</xref>] [<xref ref-type="bibr" rid="scirp.73262-ref8">8</xref>] [<xref ref-type="bibr" rid="scirp.73262-ref9">9</xref>]. (b) 3D model of the GaAs-BAC cell from [<xref ref-type="bibr" rid="scirp.73262-ref2">2</xref>].</title></caption><fig id ="fig1_1"><label>(b)</label><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/73262x3.png"/></fig><fig id ="fig1_2"><label></label><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/73262x4.png"/></fig></fig-group><p>the new design while only the emitter and associates electrical contacts were moved to the back-surface. The small, but significant design change improved optical and electrical performance such that model η improved from 28.8% to 30.3%; open-circuit voltage V<sub>OC</sub> improved from 1.12 V to 1.13 V; short-circuit current density J<sub>SC</sub> improved from 29.7 mA/cm<sup>2</sup> to 30.1 mA/cm<sup>2</sup>; and FF improved from 86.5% to 88.8%. To further improve cell η, the emitter was removed from the GaAs-BAC cell model to produce the novel design shown in <xref ref-type="fig" rid="fig2">Figure 2</xref>(a). FF and η improved slightly to produce the output characteristics shown in <xref ref-type="fig" rid="fig2">Figure 2</xref>(b).</p></sec><sec id="s1_2"><title>1.2. Purpose and Approach</title><p>The purpose of this research is to optimize the thin-film GaAs-EBAC cell model from [<xref ref-type="bibr" rid="scirp.73262-ref2">2</xref>] in order to further approach theoretical η. We again utilize Silvaco&#174;<sup> </sup>ATLAS software to alter design variables, predict electrical characteristics, and simulate the transport of charge carriers through the cell structure [<xref ref-type="bibr" rid="scirp.73262-ref10">10</xref>]. This research represents the final stage before prototype development.</p><fig-group id="fig2"><label><xref ref-type="fig" rid="fig2">Figure 2</xref></label><caption><title> (a) 3D model of the GaAs-EBAC cell from [<xref ref-type="bibr" rid="scirp.73262-ref2">2</xref>]. (b) J-V curves and output parameters of the HE GaAs cell from [<xref ref-type="bibr" rid="scirp.73262-ref4">4</xref>] and the GaAs-EBAC cell from [<xref ref-type="bibr" rid="scirp.73262-ref2">2</xref>].</title></caption><fig id ="fig2_1"><label>(b)</label><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/73262x5.png"/></fig><fig id ="fig2_2"><label></label><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/73262x6.png"/></fig></fig-group></sec></sec><sec id="s2"><title>2. Optimizing the GaAs-EBAC Cell Model</title><p>In this section we examine the impact of back-surface reflectivity, absorption layer thickness and absorption layer doping concentration on cell η in order to optimize performance under Air-Mass 1.5 Global (AM1.5G) and AM0 solar spectrums.</p><sec id="s2_1"><title>2.1. Optimizing the GaAs-EBAC Cell for Terrestrial Application</title><p>GaAs-EBAC cell terrestrial performance is simulated at 300˚K under an AM1.5G solar spectrum. Back-surface reflectivity, absorption layer thickness and absorption layer doping concentration are varied to examine impacts on model performance and maximize η.</p><p>Reflectivity of the bottom contacts contributes directly to photon recycling, which contributes to a higher effective minority carrier lifetime [<xref ref-type="bibr" rid="scirp.73262-ref5">5</xref>] [<xref ref-type="bibr" rid="scirp.73262-ref6">6</xref>] [<xref ref-type="bibr" rid="scirp.73262-ref7">7</xref>] [<xref ref-type="bibr" rid="scirp.73262-ref8">8</xref>] [<xref ref-type="bibr" rid="scirp.73262-ref9">9</xref>]. Radiative recombination is modeled in ATLAS as</p><disp-formula id="scirp.73262-formula1"><label>, (1)</label><graphic position="anchor" xlink:href="http://html.scirp.org/file/73262x7.png"  xlink:type="simple"/></disp-formula><p>where B is the intrinsic radiative recombination coefficient, E<sub>Fn</sub> - E<sub>Fp</sub> is the energy difference between electron-hole-pair (EHP) quasi-Fermi levels, k is Boltz- mann’s constant, and T is the operating temperature. When reflectivity is varied from 90% to 99%, the model indicates a positive correlation with J<sub>SC</sub> and V<sub>OC</sub>, and no correlation with FF as shown in <xref ref-type="table" rid="table1">Table 1</xref>.</p><p>Absorption layer thickness contributes to EHP generation in the cell. Maximum thickness should not exceed minority carrier diffusion length in order to ensure carrier capture at the electrical contacts. Spectral generation rate g is defined as</p><table-wrap id="table1" ><label><xref ref-type="table" rid="table1">Table 1</xref></label><caption><title> Design variable impact on GaAs-EBAC cell output parameters under AM1.5G at 300˚K</title></caption><table><tbody><thead><tr><th align="center" valign="middle" >Back-Surface Reflectivity (%)</th><th align="center" valign="middle" >90*</th><th align="center" valign="middle" >93</th><th align="center" valign="middle" >96</th><th align="center" valign="middle" >99</th></tr></thead><tr><td align="center" valign="middle" >V<sub>OC</sub> (V) J<sub>SC</sub> (mA/cm<sup>2</sup>) FF (%) η (%)</td><td align="center" valign="middle" >1.13 30.1 89.1 30.4</td><td align="center" valign="middle" >1.13 30.2 89.1 30.4</td><td align="center" valign="middle" >1.14 30.2 89.1 30.5</td><td align="center" valign="middle" >1.15 30.38 89.1 30.5</td></tr><tr><td align="center" valign="middle" >Absorption Layer Thickness (μm)</td><td align="center" valign="middle" >1.0</td><td align="center" valign="middle" >1.2*</td><td align="center" valign="middle" >1.4</td><td align="center" valign="middle" >1.6</td></tr><tr><td align="center" valign="middle" >V<sub>OC</sub> (V) J<sub>SC</sub> (mA/cm<sup>2</sup>) FF (%) η (%)</td><td align="center" valign="middle" >1.14 29.7 89.2 30.2</td><td align="center" valign="middle" >1.13 30.1 89.1 30.4</td><td align="center" valign="middle" >1.13 30.2 89.1 30.4</td><td align="center" valign="middle" >1.13 30.2 89.1 30.3</td></tr><tr><td align="center" valign="middle" >Absorption Layer Doping (cm<sup>−3</sup>)</td><td align="center" valign="middle" >2 &#215; 10<sup>17</sup>*</td><td align="center" valign="middle" >5 &#215; 10<sup>17</sup></td><td align="center" valign="middle" >8 &#215; 10<sup>17</sup></td><td align="center" valign="middle" >2 &#215; 10<sup>18</sup><sup> </sup></td></tr><tr><td align="center" valign="middle" >V<sub>OC</sub> (V) J<sub>SC</sub> (mA/cm<sup>2</sup>) FF (%) η (%)</td><td align="center" valign="middle" >1.13 30.1 89.1 30.4</td><td align="center" valign="middle" >1.15 30.0 89.3 30.7</td><td align="center" valign="middle" >1.16 29.8 89.3 30.8</td><td align="center" valign="middle" >1.16 28.5 89.3 30.1</td></tr></tbody></table></table-wrap><p>*Baseline design parameter setting.</p><disp-formula id="scirp.73262-formula2"><label>, (2)</label><graphic position="anchor" xlink:href="http://html.scirp.org/file/73262x8.png"  xlink:type="simple"/></disp-formula><p>where R is the front-surface reflectivity, λ is the spectral wavelength, η' is the internal quantum efficiency, ϕ is the photon flux, d is the depth (thickness) of the cell and α is the absorption coefficient. When absorption layer thickness is varied from 1 μm to 1.6 μm, the model indicates a positive correlation with J<sub>SC</sub> and a negative correlation with V<sub>OC</sub> and FF as shown in <xref ref-type="table" rid="table1">Table 1</xref>.</p><p>Absorption layer doping is the intentional distribution of impurities within a semiconductor’s crystal lattice to increase the density of majority carriers-either electrons or holes. Increased doping generally improves V<sub>OC</sub> (i.e. the splitting of quasi-Fermi levels) in non-degenerately doped materials and negatively impacts- minority carrier mobility and lifetime; therefore, optimization is required. When doping is varied from 2 &#215; 10<sup>17</sup> cm<sup>−3</sup> to 2 &#215; 10<sup>18</sup> cm<sup>−3</sup>, the model indicates a positive correlation with V<sub>OC</sub> and FF, and a negative correlation with J<sub>SC</sub> as shown in <xref ref-type="table" rid="table1">Table 1</xref>.</p><p>Complex cell designs often require innovative methods (i.e. genetic algorithms, Monte-Carlo simulation, etc.) to optimize the design; however, the simplicity of the GaAs-EBAC cell model permits an iterative approach to achieve the best design variable combination and minimize the risk of converging on a local maximum. Optimization produces a maximum η of 31% when back-sur- face reflectivity ≈ 99%, absorption layer thickness ≈ 1.2 μm and doping concentration ≈ 8 &#215; 10<sup>17</sup> cm<sup>−3</sup>. Decreasing back-surface reflectivity to a conservative value of 96% reduces η only slightly to 30.9%.</p></sec><sec id="s2_2"><title>2.2. Optimizing the GaAs-EBAC Cell for Space Application</title><p>GaAs-EBAC cell space performance is simulated at 350˚K under an AM0 solar spectrum. The design is well-suited for space operation due to the intrinsic radiation hardness of GaAs [<xref ref-type="bibr" rid="scirp.73262-ref11">11</xref>]; the superior temperature coefficient of GaAs (as compared to silicon) [<xref ref-type="bibr" rid="scirp.73262-ref12">12</xref>] [<xref ref-type="bibr" rid="scirp.73262-ref13">13</xref>] [<xref ref-type="bibr" rid="scirp.73262-ref14">14</xref>]; the high packing density of the back-contact design (W/m<sup>2</sup>) [<xref ref-type="bibr" rid="scirp.73262-ref15">15</xref>]; and the high power density (W/kg) of HE thin-film cells [<xref ref-type="bibr" rid="scirp.73262-ref16">16</xref>].</p><p>Design parameters from section 2.1 are varied again with results shown in <xref ref-type="table" rid="table2">Table 2</xref>. Optimization produces a maximum η of 25% when back-surface reflectivity ≈ 99%, absorption layer thickness ≈ 1.0 μm and doping concentration ≈ 8 &#215; 10<sup>17</sup> cm<sup>−3</sup>. Decreasing back-surface reflectivity to 96% reduces η slightly to 24.9%. The lower η under the AM0 spectrum (compared to AM1.5G) is attributed to high temperature operation which has a negative impact on V<sub>OC</sub>: ap- proximately −1.4 mV/˚K [<xref ref-type="bibr" rid="scirp.73262-ref13">13</xref>]. A temperature coefficient adjustment was calculated for a HE triple-junction cell using the manufacturer’s specification sheet [<xref ref-type="bibr" rid="scirp.73262-ref17">17</xref>], which yielded η of 26.8% at 350˚K under an AM0 spectrum. Thus, our model indicates that conceding just 1.8% η can dramatically reduce design complexity, which could improve system reliability and decrease manufacturing cost.</p></sec></sec><sec id="s3"><title>3. Conclusion and Future Work</title><p>In this work, parameters were optimized for a GaAs-EBAC cell model [<xref ref-type="bibr" rid="scirp.73262-ref2">2</xref>] in</p><table-wrap id="table2" ><label><xref ref-type="table" rid="table2">Table 2</xref></label><caption><title> Design variable impact on GaAs-EBAC cell output parameters under AM0 at 350˚K</title></caption><table><tbody><thead><tr><th align="center" valign="middle" >Back-Surface Reflectivity (%)</th><th align="center" valign="middle" >90*</th><th align="center" valign="middle" >93</th><th align="center" valign="middle" >96</th><th align="center" valign="middle" >99</th></tr></thead><tr><td align="center" valign="middle" >V<sub>OC</sub> (V) J<sub>SC</sub> (mA/cm<sup>2</sup>) FF (%) η (%)</td><td align="center" valign="middle" >1.07 35.6 87.3 24.4</td><td align="center" valign="middle" >1.07 35.6 87.3 24.5</td><td align="center" valign="middle" >1.07 35.7 87.3 24.5</td><td align="center" valign="middle" >1.07 35.7 87.3 24.5</td></tr><tr><td align="center" valign="middle" >Absorption Layer Thickness (μm)</td><td align="center" valign="middle" >1.0</td><td align="center" valign="middle" >1.2*</td><td align="center" valign="middle" >1.4</td><td align="center" valign="middle" >1.6</td></tr><tr><td align="center" valign="middle" >V<sub>OC</sub> (V) J<sub>SC</sub> (mA/cm<sup>2</sup>) FF (%) η (%)</td><td align="center" valign="middle" >1.08 35.2 87.3 24.3</td><td align="center" valign="middle" >1.07 35.6 87.3 24.4</td><td align="center" valign="middle" >1.07 35.6 87.2 24.4</td><td align="center" valign="middle" >1.07 35.6 87.2 24.3</td></tr><tr><td align="center" valign="middle" >Absorption Layer Doping (cm<sup>-3</sup>)</td><td align="center" valign="middle" >2 &#215; 10<sup>17</sup>*</td><td align="center" valign="middle" >5 &#215; 10<sup>17</sup></td><td align="center" valign="middle" >8 &#215; 10<sup>17</sup></td><td align="center" valign="middle" >2 &#215; 10<sup>18</sup><sup> </sup></td></tr><tr><td align="center" valign="middle" >V<sub>OC</sub> (V) J<sub>SC</sub> (mA/cm<sup>2</sup>) FF (%) η (%)</td><td align="center" valign="middle" >1.07 35.6 87.3 24.4</td><td align="center" valign="middle" >1.09 35.4 87.4 24.7</td><td align="center" valign="middle" >1.10 35.1 87.5 24.8</td><td align="center" valign="middle" >1.13 33.3 87.6 24.1</td></tr></tbody></table></table-wrap><p>*Baseline design parameter setting.</p><p><sup>1</sup>Patents pending.</p><p>Results suggest that the novel GaAs-EBAC cell design has record-setting potential for terrestrial applications and offers a good alternative to multi-junction cells for space applications. In fact, the model produced η within 1.8% of a leading HE triple-junction cell [<xref ref-type="bibr" rid="scirp.73262-ref17">17</xref>].</p><p>Future research will investigate the effects of random texturing on the front- and-back surfaces to exceed 98% photon internal reflection as absorption layer thickness is reduced to less than a spectral wavelength. Additionally, a prototype will be developed to experimentally verify the GaAs-EBAC cell design.</p><p>Patent applications have been filed for ideas presented in this paper [<xref ref-type="bibr" rid="scirp.73262-ref18">18</xref>] [<xref ref-type="bibr" rid="scirp.73262-ref19">19</xref>].</p></sec><sec id="s4"><title>Cite this paper</title><p>O’Connor, J.E. and Michael, S. (2017) Optimizing a Single- Absorption-Layer Thin-Film Solar Cell Model to Achieve 31% Efficiency. Journal of Materials Science and Chemical Engineering, 5, 54-60. http://dx.doi.org/10.4236/msce.2017.51008</p></sec><sec id="s5"><title>NOTES</title></sec></body><back><ref-list><title>References</title><ref id="scirp.73262-ref1"><label>1</label><mixed-citation publication-type="other" xlink:type="simple">Box, G. and Draper, N. (1986) Empirical Model-Building and Response Surface. John Wiley &amp; Sons Ltd., New York.</mixed-citation></ref><ref id="scirp.73262-ref2"><label>2</label><mixed-citation publication-type="other" xlink:type="simple">O’Connor, J. and Michael, S. (2016) A Novel, Single-Junction Solar Cell Design to Achieve Power Conversion Efficiency above 30 Percent. Materials Sciences and Applications, In Press.</mixed-citation></ref><ref id="scirp.73262-ref3"><label>3</label><mixed-citation publication-type="other" xlink:type="simple">Shockley, W. and Queisser, H. (1961) Detailed Balance Limit of Efficiency of P-N Junction Solar Cells. 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