<?xml version="1.0" encoding="UTF-8"?><!DOCTYPE article  PUBLIC "-//NLM//DTD Journal Publishing DTD v3.0 20080202//EN" "http://dtd.nlm.nih.gov/publishing/3.0/journalpublishing3.dtd"><article xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink" dtd-version="3.0" xml:lang="en" article-type="research article"><front><journal-meta><journal-id journal-id-type="publisher-id">OALibJ</journal-id><journal-title-group><journal-title>Open Access Library Journal</journal-title></journal-title-group><issn pub-type="epub">2333-9705</issn><publisher><publisher-name>Scientific Research Publishing</publisher-name></publisher></journal-meta><article-meta><article-id pub-id-type="doi">10.4236/oalib.1102998</article-id><article-id pub-id-type="publisher-id">OALibJ-71989</article-id><article-categories><subj-group subj-group-type="heading"><subject>Articles</subject></subj-group><subj-group subj-group-type="Discipline-v2"><subject>Biomedical&amp;Life Sciences</subject><subject> Business&amp;Economics</subject><subject> Chemistry&amp;Materials Science</subject><subject> Computer Science&amp;Communications</subject><subject> Earth&amp;Environmental Sciences</subject><subject> Engineering</subject><subject> Medicine&amp;Healthcare</subject><subject> Physics&amp;Mathematics</subject><subject> Social Sciences&amp;Humanities</subject></subj-group></article-categories><title-group><article-title>
 
 
  Dual-Purpose Solvay-Dow (Magnesium) Conceptual Process
 
</article-title></title-group><contrib-group><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Hussein</surname><given-names>Abdel-Aal</given-names></name><xref ref-type="aff" rid="aff1"><sup>1</sup></xref><xref ref-type="corresp" rid="cor1"><sup>*</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Maha</surname><given-names>Abdelkreem</given-names></name><xref ref-type="aff" rid="aff2"><sup>2</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Khaled</surname><given-names>Zohdy</given-names></name><xref ref-type="aff" rid="aff2"><sup>2</sup></xref></contrib></contrib-group><aff id="aff1"><addr-line>Professor Emeritus of Chemical Engineering/Petroleum Refining (Retired), NRC, Cairo, Egypt</addr-line></aff><aff id="aff2"><addr-line>Department of Chemical Engineering, Higher Technological Institute, Tenth of Ramadan City, Egypt</addr-line></aff><author-notes><corresp id="cor1">* E-mail:<email>habdelaal@link.net(HA)</email>;</corresp></author-notes><pub-date pub-type="epub"><day>02</day><month>11</month><year>2016</year></pub-date><volume>03</volume><issue>11</issue><fpage>1</fpage><lpage>5</lpage><history><date date-type="received"><day>October</day>	<month>8,</month>	<year>2016</year></date><date date-type="rev-recd"><day>Accepted:</day>	<month>November</month>	<year>10,</year>	</date><date date-type="accepted"><day>November</day>	<month>14,</month>	<year>2016</year></date></history><permissions><copyright-statement>&#169; Copyright  2014 by authors and Scientific Research Publishing Inc. </copyright-statement><copyright-year>2014</copyright-year><license><license-p>This work is licensed under the Creative Commons Attribution International License (CC BY). http://creativecommons.org/licenses/by/4.0/</license-p></license></permissions><abstract><p>
 
 
  The proposed process basically combines two decades old processes (Solvay and Dow Magnesium) for the manufacture of soda ash and magnesium, respectively into a single process that also produces “partially-desalinated” water. It does so by subjecting salt brines first, to ammonia causing two simultaneous actions: 1) the absorption of ammonia forming what is called “ammoniated brine”, and 2) the precipitation of magnesium ions, found in the brine, as magnesium hydroxide, Mg(OH)
  <sub style="text-align:justify;white-space:normal;">2</sub>
  , which is filtered and separated. Next, carbon dioxide is introduced through the bulk of ammoniated brine, brine saturated with ammonia, causing the chemical conversion of both Na<sup>+</sup>
  <sup style="text-align:justify;white-space:normal;"> </sup>
  and Cl
  <sup style="text-align:justify;white-space:normal;">﹣</sup>
   into NaHCO
  <sub style="text-align:justify;white-space:normal;">3</sub>
   and NH
  <sub style="text-align:justify;white-space:normal;">4</sub>
  Cl, respectively. Soda ash (Na
  <sub style="text-align:justify;white-space:normal;">2</sub>
  CO
  <sub style="text-align:justify;white-space:normal;">3</sub>
  ) and ammonium chloride (NH
  <sub style="text-align:justify;white-space:normal;">4</sub>
  Cl) come as products, along with partially desalinated water. This process is identified as “brine desalting”, because of the drastic reduction of the salt content in brine. This part was experimentally tested before by the author and coworkers. Magnesium
   chloride (MgCl
  <sub style="text-align:justify;white-space:normal;">2</sub>
  ) is obtained, next, by reacting ammonium chloride (NH
  <sub style="text-align:justify;white-space:normal;">4</sub>
  Cl) with Mg(OH)
  <sub style="text-align:justify;white-space:normal;">2</sub>
  . In this double reaction, ammonia will be regenerated and recycled back to the process: 2NH
  <sub style="text-align:justify;white-space:normal;">4</sub>
  Cl Mg(OH)
  <sub style="text-align:justify;white-space:normal;">2</sub>
   &#224; Mg(Cl)
  <sub style="text-align:justify;white-space:normal;">2</sub>
   2NH
  <sub style="text-align:justify;white-space:normal;">3</sub>
   2H
  <sub style="text-align:justify;white-space:normal;">2</sub>
  O. Magnesium chloride is the raw material for making magnesium metal. This makes an additional economic value to the proposed process. The present contribution offers this conceptual scheme as an amalgamation of both Solvay/Dow (Magnesium) processes.
 
</p></abstract><kwd-group><kwd>Magnesium Chloride</kwd><kwd> Soda Ash</kwd><kwd> Magnesium Metal</kwd><kwd> Ammonium Chlorid</kwd></kwd-group></article-meta></front><body><sec id="s1"><title>1. Introduction</title><p>A separation process was proposed by Abdel-Aal et al. [<xref ref-type="bibr" rid="scirp.71989-ref1">1</xref>] [<xref ref-type="bibr" rid="scirp.71989-ref2">2</xref>] [<xref ref-type="bibr" rid="scirp.71989-ref3">3</xref>] which utilizes a series of chemical reaction sequences in order to separate NaCl from highly-saline water resources (sodium chloride-rich brines). The process involves bubbling of CO<sub>2</sub> gas into ammoniated brines, thus converting Na<sup>+</sup> and Cl<sup>−</sup> into NaHCO<sub>3</sub> and NH<sub>4</sub>Cl, respectively. Bubble columns were used as chemical reactors. Detailed experimental findings are reported by Ibrahim [<xref ref-type="bibr" rid="scirp.71989-ref4">4</xref>] . More than 80% NaCl conversion was achieved for saturated brines, leading to the production of partially desalinated water along with valuable chemical products, namely, soda ash and NH<sub>4</sub>Cl.</p><p>When it comes to the Solvay process [<xref ref-type="bibr" rid="scirp.71989-ref5">5</xref>] [<xref ref-type="bibr" rid="scirp.71989-ref6">6</xref>] [<xref ref-type="bibr" rid="scirp.71989-ref7">7</xref>] [<xref ref-type="bibr" rid="scirp.71989-ref8">8</xref>] [<xref ref-type="bibr" rid="scirp.71989-ref9">9</xref>] , it could be stated that while the soda ash is the main product in this process, it is a by-product in the proposed process. The main product is partially-desalted water that contains ammonium chloride, which may be called “fertile” water, to be used for agriculture purposes.</p></sec><sec id="s2"><title>2. Proposed Process</title><p>Our proposed process follows the idiom of “killing two birds with one stone”. Sea oceans are a virtually inexhaustible source of magnesium [<xref ref-type="bibr" rid="scirp.71989-ref10">10</xref>] [<xref ref-type="bibr" rid="scirp.71989-ref11">11</xref>] [<xref ref-type="bibr" rid="scirp.71989-ref12">12</xref>] [<xref ref-type="bibr" rid="scirp.71989-ref13">13</xref>] . About one pound of magnesium is recovered from each hundred gallon of sea water.</p><p>The main two steps involved in the proposed process are:</p><p>1<sup>st</sup>: Adding ammonia to our system will trigger the precipitation of magnesium, in the brine, as magnesium hydroxide Mg(OH)<sub>2</sub> which is separated first as an intermediate product. Simulateously, brine will get sturatred with ammonia forming what is called “ammoniated brine”.</p><p>2<sup>nd</sup>: Bubbling carbon dioxide gas into the ammoniated brine, will initiate a set of chemical reactions described as follows:</p></sec><sec id="s3"><title>3. Main Reactions</title><p> Primary reactions: Takes place between CO<sub>2</sub> and NH<sub>3</sub>:</p><p>(a) <inline-formula><inline-graphic xlink:href="http://html.scirp.org/file/71989x2.png" xlink:type="simple"/></inline-formula>[carbamic acid]</p><p>(b) <inline-formula><inline-graphic xlink:href="http://html.scirp.org/file/71989x3.png" xlink:type="simple"/></inline-formula>[carbamate]</p><p>The net reaction is: <inline-formula><inline-graphic xlink:href="http://html.scirp.org/file/71989x4.png" xlink:type="simple"/></inline-formula></p><p> Secondary reaction s: In the bulk of the solution, the carbamate hydrolyses comparatively slowly to bicarbonate:</p><disp-formula id="scirp.71989-formula125"><graphic  xlink:href="http://html.scirp.org/file/71989x5.png"  xlink:type="simple"/></disp-formula><p> Product formation reactions</p><sec id="s3_1"><title>3.1. Soda Ash</title><p>In the presence of NaCl, the following instantaneous reaction takes place:</p><disp-formula id="scirp.71989-formula126"><graphic  xlink:href="http://html.scirp.org/file/71989x6.png"  xlink:type="simple"/></disp-formula><p>This leads to the precipitation of sodium bicarbonate leaving ammonium chloride in a partially desalinated water (pdw). Sodium bicarbonate (NaHCO<sub>3</sub>) precipitates from the reaction is converted to the final product, sodium carbonate Na<sub>2</sub>CO<sub>3</sub> by calcination (160˚C - 230˚C), producing water and carbon dioxide as byproducts:</p><disp-formula id="scirp.71989-formula127"><graphic  xlink:href="http://html.scirp.org/file/71989x7.png"  xlink:type="simple"/></disp-formula></sec><sec id="s3_2"><title>3.2. Magnesium Chloride</title><p>Part of the partially desalinated water contining ammonium chloride is added separately to magnesium hydroxide forming magnesium chloride along with the regeneration of ammonia gas, to be recycled:</p><disp-formula id="scirp.71989-formula128"><graphic  xlink:href="http://html.scirp.org/file/71989x8.png"  xlink:type="simple"/></disp-formula><p>The modified process, which could be named Modified Solvay Process (MSP) is schematically illustrated in <xref ref-type="fig" rid="fig1">Figure 1</xref>.</p></sec></sec><sec id="s4"><title>4. Final Thoughts on the Duel-Purpose (Solvay-Dow) Process</title><p>A bird’s eye view on the MSP compared to current one (shown in <xref ref-type="fig" rid="fig2">Figure 2</xref>) indicates some interesting observations:</p><p>For the current Solvay process, CO<sub>2</sub> and Ca(OH<sub>2</sub>) are produced by burning lime stone using metallurgical coke:</p><disp-formula id="scirp.71989-formula129"><graphic  xlink:href="http://html.scirp.org/file/71989x9.png"  xlink:type="simple"/></disp-formula><p>Next, Quick lime, CaO, is slacked by water: <inline-formula><inline-graphic xlink:href="http://html.scirp.org/file/71989x10.png" xlink:type="simple"/></inline-formula></p><fig-group id="fig1"><label><xref ref-type="fig" rid="fig1">Figure 1</xref></label><caption><title> Process flow diagram for the Modified Solvay Process (MSP).</title></caption><fig id ="fig1_1"><label></label><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/71989x11.png"/></fig></fig-group><fig id="fig2"  position="float"><label><xref ref-type="fig" rid="fig2">Figure 2</xref></label><caption><title> Conventional solvay process</title></caption><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/71989x12.png"/></fig><p> In the proposed process, the source of CO<sub>2</sub> could be the combustion of fossil fuels in power generation and water desalination plants.</p><p> In the Solvy process, CaCl<sub>2</sub> is produced as a waste; and arrangements are done for its disposal.</p><p> The extraction of magnesium as magnesium chloride from sea water by the Dow process implies the precipitation of magnesium as magnesium hydroxide first by slurrying with calcined dolomite and then converting it to magnesium chloride by reacting it next, with hydrochloric acid.</p></sec><sec id="s5"><title>5. Conclusions</title><p>The proposed process comprises two simultaneous operations: brine desalting and magnesium recovery. It offers a scheme that provides three products, soda ash, magnesium chloride and partially desalted water, as compared to one product by the Solvay process. Regeneration of ammonia is accomplished in the absence of CaO used in the Solvay process as indicated before.</p><p>The option of producing fertile water, (partially desalted water) containing NH<sub>4</sub>Cl could be a feasible choice to be sold as a fertilizer for rice crops [<xref ref-type="bibr" rid="scirp.71989-ref14">14</xref>] .</p><p>The proposed process offers a novel scheme, different from the well-known Dow process, for the extraction of magnesium chloride from sea water by eliminating the use of hydrochloric acid [<xref ref-type="bibr" rid="scirp.71989-ref15">15</xref>] . The separation of magnesium chloride as a byproduct adds an economic value to the proposed process.</p></sec><sec id="s6"><title>Cite this paper</title><p>Abdel-Aal, H., Abdelkreem, M. and Zohdy, K. (2016) Dual- Purpose Solvay-Dow (Magnesium) Concep- tual Process. Open Access Library Journal, 3: e2998. http://dx.doi.org/10.4236/oalib.1102998</p></sec></body><back><ref-list><title>References</title><ref id="scirp.71989-ref1"><label>1</label><mixed-citation publication-type="other" xlink:type="simple">Abdel-Aal, H.K., Ibrahim, A.A., Shalabi, M.A. and Al-Harbi, D.K. (1996) Chemical Separation Process for Highly Saline Water. Industrial Engineering Chemistry Research, 35, 799.https:/doi.org/10.1021/ie9405706</mixed-citation></ref><ref id="scirp.71989-ref2"><label>2</label><mixed-citation publication-type="other" xlink:type="simple">Abdel-Aal, H.K., Ibrahim, A.A., Shalabi, M.A. and Al-Harbi, D.K. (1997) Dual-Purpose Chemical Desalination Process. 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