<?xml version="1.0" encoding="UTF-8"?><!DOCTYPE article  PUBLIC "-//NLM//DTD Journal Publishing DTD v3.0 20080202//EN" "http://dtd.nlm.nih.gov/publishing/3.0/journalpublishing3.dtd"><article xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink" dtd-version="3.0" xml:lang="en" article-type="research article"><front><journal-meta><journal-id journal-id-type="publisher-id">OALibJ</journal-id><journal-title-group><journal-title>Open Access Library Journal</journal-title></journal-title-group><issn pub-type="epub">2333-9705</issn><publisher><publisher-name>Scientific Research Publishing</publisher-name></publisher></journal-meta><article-meta><article-id pub-id-type="doi">10.4236/oalib.1102233</article-id><article-id pub-id-type="publisher-id">OALibJ-69021</article-id><article-categories><subj-group subj-group-type="heading"><subject>Articles</subject></subj-group><subj-group subj-group-type="Discipline-v2"><subject>Biomedical&amp;Life Sciences</subject><subject> Business&amp;Economics</subject><subject> Chemistry&amp;Materials Science</subject><subject> Computer Science&amp;Communications</subject><subject> Earth&amp;Environmental Sciences</subject><subject> Engineering</subject><subject> Medicine&amp;Healthcare</subject><subject> Physics&amp;Mathematics</subject><subject> Social Sciences&amp;Humanities</subject></subj-group></article-categories><title-group><article-title>
 
 
  Study of Influence of the Peak Current Time in Microstructure of a Coating Hard Made by GTAW-P Process
 
</article-title></title-group><contrib-group><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Eduardo</surname><given-names>Ferracin Moreira</given-names></name><xref ref-type="aff" rid="aff1"><sup>1</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Paulo</surname><given-names>Cezar Moselli</given-names></name><xref ref-type="aff" rid="aff1"><sup>1</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Jo&amp;#227;o</surname><given-names>Roberto Sartori Moreno</given-names></name><xref ref-type="aff" rid="aff1"><sup>1</sup></xref><xref ref-type="corresp" rid="cor1"><sup>*</sup></xref></contrib></contrib-group><aff id="aff1"><addr-line>Federal Technological University of Paraná, Cornélio Proc&amp;amp;#243;pio, Brazil</addr-line></aff><author-notes><corresp id="cor1">* E-mail:<email>joaosartori@utfpr.edu.br(JRSM)</email>;</corresp></author-notes><pub-date pub-type="epub"><day>31</day><month>12</month><year>2015</year></pub-date><volume>02</volume><issue>12</issue><fpage>1</fpage><lpage>6</lpage><history><date date-type="received"><day>11</day>	<month>December</month>	<year>2015</year></date><date date-type="rev-recd"><day>accepted</day>	<month>25</month>	<year>December</year>	</date><date date-type="accepted"><day>30</day>	<month>December</month>	<year>2015</year></date></history><permissions><copyright-statement>&#169; Copyright  2014 by authors and Scientific Research Publishing Inc. </copyright-statement><copyright-year>2014</copyright-year><license><license-p>This work is licensed under the Creative Commons Attribution International License (CC BY). http://creativecommons.org/licenses/by/4.0/</license-p></license></permissions><abstract><p>
 
 
   
   This paper presented analysis in order to show the influence of welding pulse parameters on the microstructure of the deposit, where a coating performed by GTAW-P process (Tungsten Arc Welding with the Atmosphere Gas with deposition Powder). The coating was an alloy of cobalt based on a substrate of a steel SAE 1020. The coating was performed with pulsed current between 120 and 180 A, and the variations of pulse parameters occurred between the time base and peak currents. Metallographic analysis by electronic scanning microscopy (SEM), micro hardness testing and determination of the dilution rate of the material were carried out. Thus, the results demonstrated that sample 3 showed better results, such as the size of finer grains, medium high hardness about 65 HRC, 4.3% dilution rate and a lower heat transfer. Therefore, the spectrum shown by scanning electron microscopy revealed the presence of hard carbides (Co, Cr and W) in interdendritic region of the deposit, which explained the high levels of hardness. 
  
 
</p></abstract><kwd-group><kwd>Hard Coating</kwd><kwd> FCAW-P</kwd><kwd> Dilution</kwd><kwd> Pulse Parameters</kwd></kwd-group></article-meta></front><body><sec id="s1"><title>1. Introduction</title><p>Hard coating aims to realize the protection of the surface of equipment or mechanical part which is subject to severe operating conditions. The process consists in depositing on the desired surface, metal alloys with different mechanical properties of the substrate used. These alloys lead to more suitable strength to the equipment in order to make them more likely to wear at work.</p><p>The coating process is such that the cords are disposed laterally and a pair of nesting level so that the coating depends on the application and welding process [<xref ref-type="bibr" rid="scirp.69021-ref1">1</xref>] .</p><p>The gas tungsten arc welding (GTAW) process is based on the electric arc established between a non-con- sumable tungsten electrode and of the work-pieces to be joined. GTAW also known as TIG welding (Tungsten Inert Gas), can be used small amounts of non-inert gases in the shielding mixture, such as hydrogen or nitrogen [<xref ref-type="bibr" rid="scirp.69021-ref2">2</xref>] .</p><p>However, the Tungsten Process Atmosphere Gas (GTAW) or Tungsten Inert Gas (TIG) only performs deposition of the alloy by means of sticks or wires [<xref ref-type="bibr" rid="scirp.69021-ref3">3</xref>] , suitable a welding nozzle adapted to perform the deposition of the alloy plating using in the form of powder material, which is called GTAW-P (Tungsten Arc Welding with the Gas atmosphere with Power deposition).</p><p>We note that these deposits should produce one dendritic solidification microstructure with complex carbides rich Co, Cr and W, originating from STELLITE 6 powder, formed in phase contours.</p><p>The great majority of Stellite alloys are cobalt-based, with additions of Cr, C, W and Mo consisting of complex carbides in an alloy matrix. They are resistant to wear, galling and corrosion and retain these properties at high temperatures. Their exceptional wear resistance is due mainly to the unique inherent characteristics of the hard carbide phase dispersed in a CoCr alloy matrix.</p><p>It is regarded as the industry standard for general-purpose wear resistance applications, has excellent resistance to many forms of mechanical and chemical degradation over a wide temperature range, and retains a reasonable level of hardness up to 500˚C (930˚F). It also has good resistance to impact and cavitation erosion [<xref ref-type="bibr" rid="scirp.69021-ref4">4</xref>] .</p><p>They combine an excellent resistance to mechanical wear, especially at elevated temperatures with excellent corrosion resistance, and against sliding wear or wear due to friction metal. Alloys with high carbon content are usually more suitable to resist abrasion, worn by contact or severe erosion.</p></sec><sec id="s2"><title>2. Experimentation</title><p>As substrate we used the SAE 1020 steel that has been rectified to remove oxides, oil and dirt and deposited by TIG welding the filler metal cobalt-based, commercially known as STELLITE 6 WM whose specification is illustrated in <xref ref-type="table" rid="table1">Table 1</xref>, but with a particle size between 45 and 180 &#181;m and 41.3 HRC hardness, equivalent to 405 HV [<xref ref-type="bibr" rid="scirp.69021-ref5">5</xref>] .</p><p>The experimental runs were performed on realization of a deposition with a device developed by a model multi-process welding machine Inversal 450 and an automatic feeder metal powder ADP-2 model, which we use as a shielding gas and drag the Argon. <xref ref-type="table" rid="table2">Table 2</xref> shows the pulse parameters used, providing an average current pulse of approximately 150A, but with different peak time.</p><p>Each sample was cut and prepared abrasive paper # 220 to #1200, and then attacked in solution in 15 ml H<sub>2</sub>O, 15 ml HNO<sub>3</sub>, 15 ml CH<sub>3</sub>COOH, and 60 ml HCl to reveal microstructure.</p><p>The grain sizes were valued according to ASTM E-112, but the hardness measurements were performed on the sample cross-section, a hardness equipment HV 1000B throughout the coating. The dilution was effected by macroscopic measurements of the value of the areas of penetration and strengthening the deposit as [<xref ref-type="bibr" rid="scirp.69021-ref6">6</xref>] . However, the heat input for this deposition abided between 200˚C and 350˚C as reported [<xref ref-type="bibr" rid="scirp.69021-ref7">7</xref>] , which is responsible for</p><table-wrap id="table1" ><label><xref ref-type="table" rid="table1">Table 1</xref></label><caption><title> Composition of coating powder</title></caption><table><tbody><thead><tr><th align="center" valign="middle" ></th><th align="center" valign="middle" >Co</th><th align="center" valign="middle" >Cr</th><th align="center" valign="middle" >W</th><th align="center" valign="middle" >C</th><th align="center" valign="middle" >Ni</th><th align="center" valign="middle" >Mo</th><th align="center" valign="middle" >Fe</th><th align="center" valign="middle" >Si</th><th align="center" valign="middle" >Others</th></tr></thead><tr><td align="center" valign="middle" >STELLITE 6</td><td align="center" valign="middle" >Bal.</td><td align="center" valign="middle" >30</td><td align="center" valign="middle" >4 - 5</td><td align="center" valign="middle" >1.2</td><td align="center" valign="middle" >&lt;3.0</td><td align="center" valign="middle" >&lt;1.0</td><td align="center" valign="middle" >&lt;3.0</td><td align="center" valign="middle" >&lt;2.0</td><td align="center" valign="middle" >&lt;0.5</td></tr></tbody></table></table-wrap><table-wrap id="table2" ><label><xref ref-type="table" rid="table2">Table 2</xref></label><caption><title> Pulse parameters</title></caption><table><tbody><thead><tr><th align="center" valign="middle" >Parameters</th><th align="center" valign="middle" >Sample 1</th><th align="center" valign="middle" >Sample 2</th><th align="center" valign="middle" >Sample 3</th></tr></thead><tr><td align="center" valign="middle" >Peak current (A)</td><td align="center" valign="middle" >180</td><td align="center" valign="middle" >180</td><td align="center" valign="middle" >180</td></tr><tr><td align="center" valign="middle" >Base current (A)</td><td align="center" valign="middle" >120</td><td align="center" valign="middle" >120</td><td align="center" valign="middle" >120</td></tr><tr><td align="center" valign="middle" >Peak time (ms)</td><td align="center" valign="middle" >5</td><td align="center" valign="middle" >7,5</td><td align="center" valign="middle" >3</td></tr></tbody></table></table-wrap><p>modifying the substrate cooling time by changing the formation of the coating microstructure.</p></sec><sec id="s3"><title>3. Results and Discussions</title><p>The deposit of coating is presented with a layer of 0.5 mm thick, less than 1% porosity and a hypo eutectic structure with various carbides dispersed as shown by macrographs of <xref ref-type="fig" rid="fig1">Figure 1</xref> [<xref ref-type="bibr" rid="scirp.69021-ref7">7</xref>] .</p><p><xref ref-type="fig" rid="fig2">Figure 2</xref>, <xref ref-type="fig" rid="fig3">Figure 3</xref> and <xref ref-type="fig" rid="fig4">Figure 4</xref> show the micrographs obtained by optical microscopy (OM) and scanning electron microscopy (SEM) samples generated through the samples.</p><p>In welding coating, at the interface fact be the most critical region, the structure is more refined and heterogeneous, which may occur in this region increasing hardness [<xref ref-type="bibr" rid="scirp.69021-ref8">8</xref>] .</p><p>To determine the principal components present in the coating a micro-analysis was performed in two stages bounded by regions (phases) A and B of the sample 1, as shown in <xref ref-type="fig" rid="fig5">Figure 5</xref>.</p><p>This structure have the typical hypo-eutectic performance consisting of complex wear resistant carbides dispersed in a tougher, more ductile CoCr alloy matrix. Higher levels of heat input resulted in the reduction of the ferrite content of the weld metal, but increasing the austenite.</p><p>The results with the phases present in the microstructure are shown in <xref ref-type="table" rid="table3">Table 3</xref>, which shows the phase rich in cobalt and iron, and B phase rich in chromium carbides, and tungsten in the form of dendritic needles.</p><p>The grain size data [<xref ref-type="bibr" rid="scirp.69021-ref9">9</xref>] , hardness, dilution and heat input are shown in <xref ref-type="table" rid="table4">Table 4</xref>, where we can observe for sample 3, which besides having high hardness, showed lower heat input, lower average grain size and important dilution.</p><fig-group id="fig1"><label><xref ref-type="fig" rid="fig1">Figure 1</xref></label><caption><title> Macrograph and microtexture of the deposit in STELLITE 6 at 1000&#215; magnification.</title></caption><fig id ="fig1_1"><label></label><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/69021x6.png"/></fig><fig id ="fig1_2"><label></label><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/69021x7.png"/></fig></fig-group><fig-group id="fig2"><label><xref ref-type="fig" rid="fig2">Figure 2</xref></label><caption><title> Lower region of the coating of sample 1 at 1000&#215; magnification.</title></caption><fig id ="fig2_1"><label></label><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/69021x8.png"/></fig><fig id ="fig2_2"><label></label><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/69021x9.png"/></fig></fig-group><fig-group id="fig3"><label><xref ref-type="fig" rid="fig3">Figure 3</xref></label><caption><title> Lower region of the coating of sample 2 at 1000&#215; magnification.</title></caption><fig id ="fig3_1"><label></label><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/69021x10.png"/></fig><fig id ="fig3_2"><label></label><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/69021x11.png"/></fig></fig-group><fig-group id="fig4"><label><xref ref-type="fig" rid="fig4">Figure 4</xref></label><caption><title> Lower region of the coating of sample 3 at 1000&#215; magnification.</title></caption><fig id ="fig4_1"><label></label><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/69021x12.png"/></fig><fig id ="fig4_2"><label></label><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/69021x13.png"/></fig></fig-group><fig id="fig5"  position="float"><label><xref ref-type="fig" rid="fig5">Figure 5</xref></label><caption><title> Phases of the applied coating, micro analyzed for sample 3 at 3500&#215; magnification</title></caption><graphic mimetype="image"   position="float"  xlink:type="simple"  xlink:href="http://html.scirp.org/file/69021x14.png"/></fig><table-wrap id="table3" ><label><xref ref-type="table" rid="table3">Table 3</xref></label><caption><title> Chemical composition in weight (%) of the phases A and B</title></caption><table><tbody><thead><tr><th align="center" valign="middle" >Elements</th><th align="center" valign="middle" >Phase A (%)</th><th align="center" valign="middle" >Phase B (%)</th></tr></thead><tr><td align="center" valign="middle" >Si</td><td align="center" valign="middle" >0.86</td><td align="center" valign="middle" >0.55</td></tr><tr><td align="center" valign="middle" >Cr</td><td align="center" valign="middle" >20.54</td><td align="center" valign="middle" >42.93</td></tr><tr><td align="center" valign="middle" >Fe</td><td align="center" valign="middle" >21.52</td><td align="center" valign="middle" >14.3</td></tr><tr><td align="center" valign="middle" >Co</td><td align="center" valign="middle" >51.31</td><td align="center" valign="middle" >34.46</td></tr><tr><td align="center" valign="middle" >Ni</td><td align="center" valign="middle" >1.7</td><td align="center" valign="middle" >1.04</td></tr><tr><td align="center" valign="middle" >W</td><td align="center" valign="middle" >4.08</td><td align="center" valign="middle" >6.72</td></tr></tbody></table></table-wrap><table-wrap id="table4" ><label><xref ref-type="table" rid="table4">Table 4</xref></label><caption><title> Properties obtained in coating</title></caption><table><tbody><thead><tr><th align="center" valign="middle" >Results</th><th align="center" valign="middle" >Sample 1</th><th align="center" valign="middle" >Sample 2</th><th align="center" valign="middle" >Sample 3</th></tr></thead><tr><td align="center" valign="middle" >Grain Size [&#181;m]</td><td align="center" valign="middle" >143.9</td><td align="center" valign="middle" >166.7</td><td align="center" valign="middle" >133.3</td></tr><tr><td align="center" valign="middle" >Hardness [HRC]</td><td align="center" valign="middle" >60</td><td align="center" valign="middle" >65</td><td align="center" valign="middle" >65</td></tr><tr><td align="center" valign="middle" >Dilution [%]</td><td align="center" valign="middle" >7.61</td><td align="center" valign="middle" >15.1</td><td align="center" valign="middle" >4.3</td></tr><tr><td align="center" valign="middle" >Heat Input [KJ/mm]</td><td align="center" valign="middle" >0.99</td><td align="center" valign="middle" >1.09</td><td align="center" valign="middle" >0.91</td></tr></tbody></table></table-wrap></sec><sec id="s4"><title>4. Conclusions</title><p>It is noted across the micrograph and the standards for determining diameters of the grains, which, due to the low heat input, sample 3 was the one with a refined microstructure, greater hardness, since smaller grain sizes produce a microstructure homogeneously harder.</p><p>The lower heat input was also in the sample 3, which favored a better dilution. Microanalysis showed the significant difference of participation of the elements present in the coating, because in that phase B showed higher hardness than the layer A, the presence of elements such as Cr and Co was that generated the respective carbides for increasing the hardness. In addition to the hardness ratio, the higher share of carbon in the region B leads us to believe that there was the formation of chromium carbides and cobalt, which were characteristic of these deposits.</p><p>The welded sample 3 with a lower amount of heat input, showed the more refined structure and better mechanical properties to the weld.</p></sec><sec id="s5"><title>Cite this paper</title><p>Eduardo Ferracin Moreira,Paulo Cezar Moselli,Jo&#227;o Roberto Sartori Moreno, (2015) Study of Influence of the Peak Current Time in Microstructure of a Coating Hard Made by GTAW-P Process. Open Access Library Journal,02,1-6. doi: 10.4236/oalib.1102233</p></sec></body><back><ref-list><title>References</title><ref id="scirp.69021-ref1"><label>1</label><mixed-citation publication-type="other" xlink:type="simple">Gomes, J.H.F. (2010) Análise e otimiza&amp;#231;&amp;#227;o da soldagem de revestimento de chapas de a&amp;#231;o ABNT 1020 utiliza&amp;#231;&amp;#227;o de arame tubular inoxidável austenítico. Master Thesis, Universidade Federal de Itajubá, Itajubá.</mixed-citation></ref><ref id="scirp.69021-ref2"><label>2</label><mixed-citation publication-type="other" xlink:type="simple">Moselli, P.C., De Oliveira, M.F. and Moreno, J.R.S. (2013) Deposited Properties in Hardfacing SAE 1020 Substrate by Using Alloy Welding GTAW Stellite 6 in Powder Form. 22nd International Conference on Production Research, F&amp;#243;z do Igua&amp;#231;u.</mixed-citation></ref><ref id="scirp.69021-ref3"><label>3</label><mixed-citation publication-type="other" xlink:type="simple">Ibrahim, I.A., Mohamat, S.A., Amir, A. and Ghalib, A. (2012) The Effect of Gas Metal Arc Welding (GMAW) Processes on Different Welding Parameters. Procedia Engineering, 41, 1502-1506. http://dx.doi.org/10.1016/j.proeng.2012.07.342</mixed-citation></ref><ref id="scirp.69021-ref4"><label>4</label><mixed-citation publication-type="other" xlink:type="simple">Lakshminarayanan, A.K., Balasubramanian, V., Varahamoorthy, R. and Babu, S. (2008) Predicting the Dilution of Plasma Transferred Arc Hardfacing of Stellite on Carbon Steel Using Response Surface Methodology. Metals and Materials International, 14, 779-789. http://dx.doi.org/10.3365/met.mat.2008.12.779</mixed-citation></ref><ref id="scirp.69021-ref5"><label>5</label><mixed-citation publication-type="other" xlink:type="simple">Buchely, M.F., Gutierrez, J.C., León, L.M.E. and Toro, A. (2005) The Effect of Microstructure on Abrasive Wear of Hardfacing Alloys. Tribology International, 259, 52-61. http://dx.doi.org/10.1016/j.wear.2005.03.002</mixed-citation></ref><ref id="scirp.69021-ref6"><label>6</label><mixed-citation publication-type="other" xlink:type="simple">Karadeniz, E., Ozsarac, U. and Yildiz, C. (2007) The Effect of Process Parameters on Penetration in Gas Metal Arc Welding Processes. Material and Design, 28, 649-656. http://dx.doi.org/10.1016/j.matdes.2005.07.014</mixed-citation></ref><ref id="scirp.69021-ref7"><label>7</label><mixed-citation publication-type="other" xlink:type="simple">Nunes, E.B., Cavalcante, N.E., Barreto, A.S., Silva, A.I.N. and Motta, M.F. (2015) Evaluation of the Effect of the Heat Input in the Super Stainless Steel Deposition by Powder Plasma Process. Soldagem &amp; Inspe&amp;#231;&amp;#227;o, 20.</mixed-citation></ref><ref id="scirp.69021-ref8"><label>8</label><mixed-citation publication-type="other" xlink:type="simple">Liyanage, T., Fisher, G. and Gerlich, A.P. (2010) Influence of Alloy Chemistry on Microstructure and Properties in NiCrBSi Overlay Coatings Deposited by Plasma Transferred Arc Welding (PTAW). Surface and Coatings Technology, 205, 759-765. http://dx.doi.org/10.1016/j.surfcoat.2010.07.095</mixed-citation></ref><ref id="scirp.69021-ref9"><label>9</label><mixed-citation publication-type="other" xlink:type="simple">Prasad, K.S., Rao, C.S. and Rao, D.N. (2011) A Study on Weld Quality Characteristics of Pulsed Current Micro Plasma Arc Welding of SS304L Sheets. International Transaction Journal of Engineering, Management, &amp; Applied Sciences &amp; Technologies, 2, 437-446.</mixed-citation></ref></ref-list></back></article>