<?xml version="1.0" encoding="UTF-8"?><!DOCTYPE article  PUBLIC "-//NLM//DTD Journal Publishing DTD v3.0 20080202//EN" "http://dtd.nlm.nih.gov/publishing/3.0/journalpublishing3.dtd"><article xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink" dtd-version="3.0" xml:lang="en" article-type="research article"><front><journal-meta><journal-id journal-id-type="publisher-id">ENG</journal-id><journal-title-group><journal-title>Engineering</journal-title></journal-title-group><issn pub-type="epub">1947-3931</issn><publisher><publisher-name>Scientific Research Publishing</publisher-name></publisher></journal-meta><article-meta><article-id pub-id-type="doi">10.4236/eng.2013.55A002</article-id><article-id pub-id-type="publisher-id">ENG-31798</article-id><article-categories><subj-group subj-group-type="heading"><subject>Articles</subject></subj-group><subj-group subj-group-type="Discipline-v2"><subject>Engineering</subject></subj-group></article-categories><title-group><article-title>
 
 
  The Optimal Inventory Policy of Production Management
 
</article-title></title-group><contrib-group><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>hou-Mei</surname><given-names>Su</given-names></name><xref ref-type="aff" rid="aff1"><sup>1</sup></xref><xref ref-type="corresp" rid="cor1"><sup>*</sup></xref></contrib><contrib contrib-type="author" xlink:type="simple"><name name-style="western"><surname>Shy-Der</surname><given-names>Lin</given-names></name><xref ref-type="aff" rid="aff2"><sup>2</sup></xref><xref ref-type="corresp" rid="cor1"><sup>*</sup></xref></contrib></contrib-group><aff id="aff1"><addr-line>Department of Applied Mathematics and Business Administration, Chung Yuan Christian University,Chung-Li City, Taiwan</addr-line></aff><aff id="aff2"><addr-line>Department of Applied Mathematics and Business Administration, Chung Yuan Christian University,
Chung-Li City, Taiwan</addr-line></aff><author-notes><corresp id="cor1">* E-mail:<email>shyder@cycu.edu.tw, a9601103@gmail.com, shyder@cycu.edu.tw(HS)</email>;<email>shyder@cycu.edu.tw(SL)</email>;</corresp></author-notes><pub-date pub-type="epub"><day>24</day><month>05</month><year>2013</year></pub-date><volume>05</volume><issue>05</issue><fpage>9</fpage><lpage>13</lpage><history><date date-type="received"><day>February</day>	<month>25,</month>	<year>2013</year></date><date date-type="rev-recd"><day>March</day>	<month>27,</month>	<year>2013</year>	</date><date date-type="accepted"><day>April</day>	<month>6,</month>	<year>2013</year></date></history><permissions><copyright-statement>&#169; Copyright  2014 by authors and Scientific Research Publishing Inc. </copyright-statement><copyright-year>2014</copyright-year><license><license-p>This work is licensed under the Creative Commons Attribution International License (CC BY). http://creativecommons.org/licenses/by/4.0/</license-p></license></permissions><abstract><p>
 
 
  The traditional Economic Production Quantity (EPQ) assumes that the replenishments are instantaneous and the rele
  vant cost only consists of setup cost, stock-holding cost of the finished goods and the purchasing cost of raw materials. As a manager of a manufactory, there is a problem that must be taken into consideration. If the establishment buys all of the raw materials at the beginning, the stock-holding cost for the raw materials should be accounted into the relevant cost. The main purpose of this paper will add the stock-holding cost of raw materials to the EPQ model. Base on this new modified EPQ model, two more useful models are established. One of the new models contains the reusable raw materials instead of the raw materials. The other one considers the stock-holding cost of the raw materials and the im
  perfect-quality items are considered. We present the optimal cycle length from each of these three models.
  
 
</p></abstract><kwd-group><kwd>EPQ; Raw Materials; Reusable; Imperfect-Quality Items</kwd></kwd-group></article-meta></front><body><sec id="s1"><title>1. Introduction</title><p>The EPQ model was developed by E. W. Taft [<xref ref-type="bibr" rid="scirp.31798-ref1">1</xref>] in 1918. The EPQ model is a well-known and commonly used inventory control technique. E. W. Taft [<xref ref-type="bibr" rid="scirp.31798-ref1">1</xref>] did not consider the stock-holding cost for the raw materials. In today’s factory, producers are required to prepare raw materials, parts, ... etc. that will be used in the production in order to finish the operation schedule. These prepared raw materials, parts, ... etc. that cause extra stock-holding cost and must be paid by the producers. Therefore, we add the stock-holding cost in the EPQ model. Up to now Lin [<xref ref-type="bibr" rid="scirp.31798-ref2">2</xref>] is the first one to establish an EPQ model taking the stockholding cost of raw materials into consideration.</p><p>There are three EPQ models concerning about the total relevant costs in this paper. The first EPQ model (called model 1) is based on Lin’s [<xref ref-type="bibr" rid="scirp.31798-ref2">2</xref>] model that takes the stockholding cost of raw materials into consideration.</p><p>We are attempting to reduce the impact of environmental impairment and increasing competition capabilities of business by recycling the repair and waste disposal which were enthusiastically concerned in the past years. So the second EPQ model (called model 2) is based on model 1 and Richter’s [<xref ref-type="bibr" rid="scirp.31798-ref3">3</xref>] ideas. We assume that all the raw materials are reusable raw materials and the stockholding cost of raw materials is taken into consideration. For making sure the quality of products, we assume all the products are screened. So the third EPQ model (called model 3) is based on model 1 and Salameh and Jaber’s [<xref ref-type="bibr" rid="scirp.31798-ref4">4</xref>] ideas. We assume that all products are screened in the process of making. The proportion of imperfect-quality items is fixed and the stock-holding cost of raw materials is taken into consideration.</p></sec><sec id="s2"><title>2. The Models</title><p>The mathematical models developed in this study are based on the following definitions and assumptions.</p><sec id="s2_1"><title>2.1. Definition</title><p><img src="2-8101924\6950c9e7-b584-4a18-9f4c-07ed408ac445.jpg" />: the annual total relevant cost per unit time;</p><p><img src="2-8101924\b00f3ea1-e4de-41a8-ad0c-3711c4b15598.jpg" />: the annual total relevant cost containing reusable raw materials per unit time;</p><p><img src="2-8101924\0cd57787-ae72-466e-9f40-45a148f01588.jpg" />: the annual total relevant cost containing imperfect-quality items per unit time;</p><p><img src="2-8101924\c8ef56bf-ae20-4d49-b13c-029caaae5bcb.jpg" />: the order size;</p><p>S: the setup cost;</p><p><img src="2-8101924\8f9b2d12-0e93-4d47-8bb3-244895239003.jpg" />: the production rate;</p><p><img src="2-8101924\f6ebae0c-edef-4adc-99a6-1197bb7d8ddf.jpg" />: the demand rate;</p><p><img src="2-8101924\c95ac9e0-a063-4ff8-8c5a-c37df5e96f29.jpg" />: the purchasing cost per unit raw materials;</p><p><img src="2-8101924\9a86c0a2-2d30-476f-b42f-72b99932a634.jpg" />: the reusable rate;</p><p><img src="2-8101924\570a5e11-a9b9-49bf-9a9f-6eed9f628146.jpg" />: the percentage of defective items in finished productions;</p><p><img src="2-8101924\a516c9e9-b836-4e8f-9501-9dfe17f92e65.jpg" />: the cycle length;</p><p><img src="2-8101924\4592cbc8-dc68-4e3b-8769-e8ea2d14e095.jpg" />: the discount rate;</p><p><img src="2-8101924\2656ef23-ff53-48da-a569-94ba7a988593.jpg" />: the stock holding cost of raw materials per item per unit time;</p><p><img src="2-8101924\8e087192-032a-467a-892b-204a536c34aa.jpg" />: the stock holding cost of finished products per item per unit time;</p><p><img src="2-8101924\e71c39a5-4443-4207-8625-332d971ecdea.jpg" />: the screening rate;</p><p><img src="2-8101924\10e26171-cd77-4d36-9a13-7056d9691340.jpg" />: the unit screening cost;</p><p><img src="2-8101924\11b3fd95-a105-4ab5-b575-e095df3086f6.jpg" />: the selling price of unit imperfect-quality items;</p><p><img src="2-8101924\3bb3f939-4ba9-4e36-bb73-bcb55d601019.jpg" />: the screening time.</p></sec><sec id="s2_2"><title>2.2. Assumptions</title><p>(1) Production rate P is greater than demand rate D(2) Production rate P and demand rate D are known and constant(3) Shortage is not allowed(4) A single item is considered,</p><p>(5)<img src="2-8101924\d7370e9c-42de-47b2-959f-7c7796ee0959.jpg" />,</p><p>(6)<img src="2-8101924\24f8f3d8-b679-4c89-90fa-ff795c8332f3.jpg" />(7) The imperfect-quality items are sold at the end of the screening time(8) <img src="2-8101924\ffc03eb2-abcd-4e3c-b3a0-ce66ebf2375e.jpg" />and<img src="2-8101924\b1e6562b-578c-4602-a250-d2bdf6302487.jpg" />.</p><p>There are three models considered in this paper.</p><p>Model 1: Using the total relevant cost per unit time to find the optimal cycle length (It is shown in <xref ref-type="fig" rid="fig1">Figure 1</xref>).</p><p>The annual total relevant cost TRC(T) consists of the following elements:</p><p>The ordering cost per unit time <img src="2-8101924\17b06352-7959-4d20-a107-23431d919a51.jpg" />&#160;&#160; &#160;(1)</p><disp-formula id="scirp.31798-formula65324"><label>(2)</label><graphic position="anchor" xlink:href="2-8101924\0bffd642-8817-4da1-a794-0a821f06083e.jpg"  xlink:type="simple"/></disp-formula><disp-formula id="scirp.31798-formula65325"><label>(3)</label><graphic position="anchor" xlink:href="2-8101924\a38c8e85-aeb2-4268-8048-a666cb146b88.jpg"  xlink:type="simple"/></disp-formula><p><img src="2-8101924\bc35277d-b939-40a2-a1bf-656d6946af1d.jpg" /></p><p>The total relevant cost per unit time can be expressed as follows:</p><p><img src="2-8101924\47245896-4ad0-4b98-9ac5-9f24161fa101.jpg" /></p><p>The unique solution of above equation is</p><p><img src="2-8101924\515d0813-8b63-4158-949f-ec918618d02a.jpg" /></p><p>The optimal order quantity is<img src="2-8101924\3810d60c-d96d-44ed-bcfa-7ef1d2ffbb4e.jpg" />&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;&#160;</p><p>At time<img src="2-8101924\b8e96518-4241-4ba3-ad14-d4a1d9db2e96.jpg" />, the <img src="2-8101924\f25c1d1b-1837-47f7-b42b-81c3fbac55d9.jpg" /> has a global minimum on <img src="2-8101924\2249d5f8-2268-40c3-881d-a709cbc5fe69.jpg" /></p><p>If<img src="2-8101924\25eba156-0696-43ac-b736-a879755417f7.jpg" />then <img src="2-8101924\6f3395fc-52c7-4a49-8f50-1fd4e6749553.jpg" /></p><p>and <img src="2-8101924\c9bbc664-2f46-4ae5-b9cc-d6fba15a0c0a.jpg" /></p><p>The optimal quantity of this model is the same as that of the traditional EOQ inventory model.</p><p>Model 2: Using the annual total relevant cost using 100% reusable raw materials to find the optimal solution (It is shown in <xref ref-type="fig" rid="fig2">Figure 2</xref>).</p><p>The topic of environmental protection in the world is enthusiastically concerned in recent years. So, by the recycle of the repair and waste disposal productions, we can reduce the impact to environment and increase the ability of competition in business. Also the amount of reused raw materials at the beginning is<img src="2-8101924\e0c19719-7073-4d2d-9c4f-3d0941d9bf0d.jpg" />, then the amount of <img src="2-8101924\c4fb56e0-9e91-4f38-956c-51c208c92cab.jpg" /> of usable raw materials can be got.</p><p>The annual total relevant cost with 100% reusable raw materials <img src="2-8101924\8a9d4338-9caf-45fc-9af4-df782a60a834.jpg" /> consists of the following elements:</p><p>The setup cost per unit time <img src="2-8101924\85124e87-fb6b-4fe3-8767-4f09f64b974c.jpg" /></p><p>The purchasing cost per order per unit time <img src="2-8101924\97a15863-658e-4eed-98fa-fcd4e7a1b142.jpg" /></p><p>The stock holding cost of raw materials per unit time</p><p><img src="2-8101924\b9f3f340-05b6-41fe-8a0b-69a306b2d49b.jpg" /></p><p>The stock holding cost of products per unit time</p><p><img src="2-8101924\b230afc8-ce52-4a03-9b44-31660106d633.jpg" /></p><p>The total relevant cost per unit time can be expressed as follows:</p><p><img src="2-8101924\d4254f66-7bae-443e-bc0c-16e43347e05d.jpg" /></p><p>And the first and second derivatives of <img src="2-8101924\2534cbd7-a8e3-4f5d-9881-d56b5560fd27.jpg" /> are</p><p><img src="2-8101924\3c8cc481-323c-4b36-8654-c4b5c5d06873.jpg" /></p><p>and</p><p><img src="2-8101924\2ce66876-b114-454a-aea0-be898e94ba2e.jpg" />respectively Set<img src="2-8101924\40024aed-3f60-4003-bca4-0bfed2d33349.jpg" />, then we have the following result:</p><p><img src="2-8101924\bee9af2b-98da-4114-bc91-38242b33d9e2.jpg" /></p><p>The unique solution of above equation is</p><p><img src="2-8101924\6328b037-16ad-4eed-ad01-34f076dd62f3.jpg" /></p><p>At time<img src="2-8101924\f707b41f-91d9-468f-94a4-0f8d257779c8.jpg" />, the <img src="2-8101924\e3a92fac-a812-4169-8751-7d66b4ccecab.jpg" /> has a global minimum on <img src="2-8101924\fb5def1b-3e5a-4cdd-b119-f4891da0fc3b.jpg" /> since <img src="2-8101924\aea8e19a-2862-48ff-88d1-950308c905b5.jpg" /> for all<img src="2-8101924\7ff1eef3-a271-4957-b59e-d2d7119f08c5.jpg" />.</p><p>Model 3: Using the annual total relevant cost containing imperfect-quantity items to find the optimal cycle length (It is shown in <xref ref-type="fig" rid="fig3">Figure 3</xref>).</p><p>This is an EPQ model by accounting for fixed percentage imperfect-quality items and considering the issue that poor quality items were sold as a single batch with lower price than it of good quality items at the end of the screening time.</p><p>The annual total relevant costs <img src="2-8101924\40020dbe-6ae5-45d1-b94b-16ecc2792d4a.jpg" /> consists of the following elements:</p><p>The ordering cost per unit time <img src="2-8101924\f512678a-aab2-41ba-8abf-01df31352037.jpg" /></p><p>The purchasing cost per order per unit time <img src="2-8101924\92f478fa-c50e-44e6-9100-56eeb33f1254.jpg" /></p><p>The screening cost per unit time <img src="2-8101924\15dd5baf-9d5e-43b3-a11a-438b5f493b5e.jpg" /></p><p>The stock holding cost of raw materials per unit time</p><p>The stock holding cost of products per unit time</p><p><img src="2-8101924\d9547963-24c6-405f-aad4-3c54687f2804.jpg" /></p><p>The money earned from selling the imperfect-quality items per unit time<img src="2-8101924\291c6d4d-5798-4026-91b3-921b2d3f6bc4.jpg" /></p><p>The total relevant cost per unit time can be expressed as follows:</p><p><img src="2-8101924\4a5fc873-9c55-4e11-8c51-fccc33b4bf25.jpg" /></p><p>And the first and second derivatives of <img src="2-8101924\4d92b4b1-e3b3-4294-9aad-a398321a2eca.jpg" /> are</p><p><img src="2-8101924\8b2b5d4c-6601-4b31-ae83-057974f74c17.jpg" />.</p><p><img src="2-8101924\6d9234ca-bc95-4fc0-b2c2-c7a6afc56335.jpg" />for all<img src="2-8101924\91d8555a-8ec7-4701-82e5-1b267a7d7bcf.jpg" />, respectively.</p><p>Set<img src="2-8101924\cf3c33ac-7b06-48c1-b873-d4da6e3feb00.jpg" />, and set</p><p><img src="2-8101924\a23103ca-2b8f-4b2e-aa94-aeef762e75a0.jpg" /></p><p>then we have the following result:</p><p><img src="2-8101924\4bcc1c9b-b74d-4176-8a20-02e5916c6dc7.jpg" /></p><p>The unique solution of above equation is<img src="2-8101924\119d6ebd-62d1-45bb-9ba9-f53cb00cca42.jpg" />.</p><p>At the time of T<sup>***</sup>, the <img src="2-8101924\dc3ea01a-b2f9-45ec-b9d3-4245f1230a64.jpg" /> has a global minimum on <img src="2-8101924\27752489-eacd-444f-b05a-ef9d33b9d988.jpg" /> since <img src="2-8101924\8fe9d8af-d81c-4e8e-90ff-33e08da54a42.jpg" /> for all<img src="2-8101924\7819850a-a910-45ca-92a0-d76d72308ca9.jpg" />.</p></sec></sec><sec id="s3"><title>3. Numerical Examples</title><p>Example 1. If we set the numbers as</p><p><img src="2-8101924\9309812f-4485-4c0b-840c-d05348686816.jpg" /></p><p>then we have</p><p><img src="2-8101924\cf0aeab7-0955-4280-8e09-b8b05306f31d.jpg" /></p><p>Example 2. If we set the numbers as</p><p><img src="2-8101924\ede75481-47bb-47dc-ba91-172a9515e2a6.jpg" /></p><p>then we have</p><p><img src="2-8101924\b0edde67-e78b-4a26-85a4-9922873fda6b.jpg" /></p></sec><sec id="s4"><title>4. Conclusion</title><p>In this paper, we add the stock-holding cost of raw materials into this EPQ model to obtain the optimal inventory policy. This is an idea about modifying the traditional EPQ model. To academic researches and practices, the stock-holding cost of raw material has been added to the EPQ model, the result of adding the stock-holding cost of raw materials into the EPQ model is more useful and practical.</p></sec><sec id="s5"><title>REFERENCES</title></sec><sec id="s6"><title>NOTES</title></sec></body><back><ref-list><title>References</title><ref id="scirp.31798-ref1"><label>1</label><mixed-citation publication-type="other" xlink:type="simple">E. W. Taft, “The Most Economical Production Lot,” The Iron Age, Vol. 101, 1918, pp. 1410-1412.</mixed-citation></ref><ref id="scirp.31798-ref2"><label>2</label><mixed-citation publication-type="other" xlink:type="simple">S.-D. Lin, “The Optimal Inventory Policy of Production Management,” Across-Straits Academic Conference Proceedings in Management Theories and Practices, Vol. 213, 2010, pp. 199-202.</mixed-citation></ref><ref id="scirp.31798-ref3"><label>3</label><mixed-citation publication-type="other" xlink:type="simple">K. Richter, “The Extended EOQ Repair and Waste Disposal Model,” International Journal of Production Economics, Vol. 46, No. 1-3, 1996, pp. 443-447.  
doi:10.1016/0925-5273(95)00143-3</mixed-citation></ref><ref id="scirp.31798-ref4"><label>4</label><mixed-citation publication-type="other" xlink:type="simple">M. K. Salameh and M. Y. Jaber, “Economic Reduction Quantity Model for Items with Imperfect Quality,” Inter- national Journal of Production Economics, Vol. 64, 2000, pp. 59-64. doi:10.1016/S0925-5273(99)00044-4</mixed-citation></ref></ref-list></back></article>