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![]() Vol.4, No.9B, 45-50 (2013) Agricultural Sciences http://dx.doi.org/10.4236/as.2013.49B008 Copyright © 2013 SciRes. OPEN ACCESS Pectinmethylesterase extraction from orange solid wastes: Optimization and comparison between conventional and ultrasound-assisted treatments Antonio D. Rodriguez-Lopez1*, Luis Mayor2, María M. Galfarsoro2, Jorge Martinez-Otalo2, Esperanza M. Ga rcia-Castello2* 1Department of Chemical and Nuclear Engi neering, Universitat Politècnica de València, Cam ino de Ve r a , s/n. CP 46022, Valencia , Spain; *Corresponding Author: [email protected] 2Institute of Food Engineering for Development, Universitat Politècnica de València, Camino de Vera, s/n. CP 46022, Valencia, Spain; *Corresponding Author: [email protected] Received August 2013 AB STRACT During orange juice production, a half of fresh oranges weight is considered as production waste (peels, pulp, seeds, orange leaves and damaged orange fruits). An alternative for the management of these wastes is their treatment by addition of lime and a latter pressing, ob- taining a press cake and a press liquor rich in sugars (10˚ Brix) and citric acid, protein, pectin and ethanol. For non-thermal concentration of press liq u o r to obtain citruss molasses (65˚ - 70˚ Brix), the removal of pectin is necessary. Tradi- tionally, depectinization of juices has been done by using pectinmethylesterase (PME) enzymes from ext ernal source s. In this w ork it performed the extraction of PME enzymes from orange peels to obtain the optimum extraction condi- tions. Two different methods of solvent extrac- tion were compared (conventional and ultra- sound-assisted methods). For the conventional extraction experiments, a central composite de- sign with three variables ([NaCl], pH and time) and five replicates of the center point was used. For ultrasound-assisted extraction, exp eriments were done at pH = 5.5 and [NaCl] = 1.25 M), va- rying extraction time (1 - 30 min). Response va- riables were PME activity, protein content and a ratio between them, named PME effectiveness (ηPME). At the same experimental conditions (pH =5 .5, [NaCl] = 1.25 M, t = 15 min) it was found that conventional extractions led to slightly bet- ter results in terms of ηPME than ultrasound-as- sisted extraction method. Keywords: Orange Peel; Solid-Liqu id Extr actio n; Ultrasound-Assisted Extraction; Pectinmethylesterase; Press Liquor 1. INTRODUCTION During orange juice production o nly approxi mately the half o f fresh or anges weight is tra nsformed into juic e [1] while the other half is considered as production waste (peels, pulp, seeds, orange leaves and damaged orange fruits) [2]. The United States Department of Agriculture (USDA) forecasted a world production of orange juice of 2.2 × 106 metric tons (MT) [3] in 2010, which would lead to around 1.1 × 106 MT of solid wastes. These wastes are, in most cases, spread on soil areas adjacent to the production locations, for a final use as raw material for cattle feed, or burned [4]. This way of waste handling produces highly polluted wastewater in terms of chemical and biological oxygen values (COD and BO D) [1] t ha t c an ne gat ive l y a ffect t he s oi l t he ground and superficial water. The most desirable procedure under bo th environ men- tal and ec o no mica l poin ts o f vi e w is t he selec tion of waste treatment alternatives directed to their integrated valori- zation. An alternative to improve the management of orange solid wastes is their tr eatment by addition o f lime and a latter pressing, obtaining a press cake and press liquo r rich in su gars (sucr ose, glucose and fructo se) with a total concentration of around 10˚ Brix. Other compo- nents present in the press liquor are citric acid, protein, pec tin and ethanol [1]. Currently, the orange press liquor is concentrated up to 65˚ - 70˚ Brix by multiple effect evaporation to obtain molasses that are used in the production of beverage al- cohol [5], and as cattle feed [6]. The evaporative concen- tration implies very high energy consumptions when com- par ed wit h non-thermal membrane operatio ns, as reported ![]() A. D. Rodriguez-Lopez et al. / Agricultural Sciences 4 (2013) 45-50 Copyright © 2013 SciRes. OPEN A CCESS 46 in the preconcentration of sucrose solutions by reverse osmosis (RO) [7]. Some attempts o f press liquor pr econcentration b y RO and forward osmosis (FO) have been done. In the RO preconcentration it was found that the presence of pectin in synthetic press liquo r made its treatment very difficult mainly due to the high viscosity of the solution whilst when the press liquor was prepared without pectin, the solution was satisfactorily preconcentrated for all tested conditions [8]. In the case of the FO treatment, it was found that synthetic press liquor solution prepared with- out pectin could be concentrated up to 2.5 folds the press liquor prepared with pectin [9]. Hence, a depectinization step is strongly recommended for membrane concentra- tion of press liquor. Pectin is a heteropolysaccharide that consists of long sequences of partially methyl-esterified d-galacturonate residues interrupted by other sugars such as d-xylose, d- glucose, l-rhamnos e, l-arabinose and d-galactose [10]. There are many studies of juice depectinization to ob- tain clarified products b y using commercial enz ymes such as pectinmethylesterase (PME) (EC 3.1.1.11) or polyga- lacturonase (EC 3.2.1.15) [11]. PME enzymes are natu- rally present in the peel of several fruits such as oranges and apples [1,10,12]. Based on results obtained by Gar- cia-Castello et al. [8] and Garcia-Castello and McCut- cheon [9] with synthetic press liquor solutions it would be expected a considerable improvement in the precon- centration yield of press liquor by membra ne tec hnology. In this work it performed the extraction of PME en- zymes from orange peels to obtain the optimum extrac- tion conditions. Two different methods of solvent extrac- tion were compared (conventional and ultrasound-assisted extraction). 2. MATERIALS A ND METHODS 2.1. Raw Materials “Valencia Late” (Citru s sinensis L.) oranges were pur- chased from a local market in Valencia, Spain. Oranges were carefully washed with tap water and stored at 5˚C until use. Fruits were cut into halves and the juice was extracted using a domestic squeezer (Philips, Royal Phil- ips Electronics, Inc., The Netherlands). The remaining peels were used for the conventional and ultrasound- assisted extraction of PME. 2.2. Extraction of Pectinmethylesterase Enzymes. Experimental Design Two different methods of solvent extraction were com- pared: conventional and ultrasound-assiste d extraction. For the conventional extraction experiments, a central composite design (CCD) with three variables (NaCl con- centration, pH and time) and five replicates of the center point was used. Real and coded values for each variable are listed in Table 1. For ultrasound-assisted extraction, so me of the e xp er i me nts s hown in Table 1 were selected, namely those of the center point (pH = 5.5, [NaCl] = 1.25 M), but in this case tested times were 1, 5, 15, 25 and 30 min. Response variables in every experiment for both extraction methods were PME activity and protein content in extracts. Independently of the method used the extraction was done as follows: a 25 g sample of orange peels (natural or pressed) was suspended into 100 mL of extracting aqueous solution at different [NaCl]. The mixture was homogenized in an electrical blender (Turbomix plus 300, Moulinex, France). The pH of the homogenate was ad- justed to different values according to the experimental design using small volumes of concentrated NaOH and HCl solutio ns. I n the con vent io nal e xtra c tio n exp eri ments, homogenates were stirred in an orbital shaker at 175 rpm and at constant temperature of 4˚C for the time estab- lished in Table 1. In the ultrasound-assisted extraction experiments, homogenates at pH 5.5 and with a [NaCl] of 1.25 M were introduced in flasks and then in an ultra- sound device (ATM-7,0LCD, Labbox; frequency, 40 ± 2 kHz) at a constant temperature of 4˚C for the times commented previously in this section. Afterwards, samples were vacuum filtered. The crude extract was centrifuged at 13,000 rpm for 30 minutes at 4˚C (Medifriger BL-S, JP Selecta, S.A., Spain). The su- pernatants (enzymatic extract) were kept at −20˚C until analysis. Table 1. Natu ral and co ded (in brackets) variab les for th e expe- rimental fact ors pH, NaC l concentratio n and time in the cent ral composite design for conventional extraction of PME enzyme from orange peel wastes. Run pH (X1) [NaCl] (M) (X2) Time (min) (X3) 1 7.0 (+1.0) 0.5 (−1.0) 40 (−1.0) 2 5.5 (0.0) 1.25 (0.0) 20 (−1.682) 3 8.0 (+1.682) 1.25 (0.0) 70 (0.0) 4 7.0 (+1.0) 0.5 (−1.0) 100 (+1.0) 5 4.0 (−1.0) 0.5 (−1.0) 40 (−1.0) 6 5.5 (0.0) 1.25 (0.0) 70 (0.0) 7 5.5 (0.0) 1.25 (0.0) 70 (0.0) 8 7.0 (+1.0) 2.0 (+1.0) 40 (−1.0) 9 7.0 (+1.0) 2.0 (+1.0) 100 (+1.0) 10 5.5 (0.0) 1.25 (0.0) 121 (+1.682) 11 5.5 (0.0) 1.25 (0.0) 70 (0.0) 12 5.5 (0.0) 2.5 (+1.682) 70 (0.0) 13 5.5 (0.0) 1.25 (0.0) 70 (0.0) 14 4.0 (−1.0) 0.5 (−1.0) 100 (+1.0) 15 5.5 (0.0) 1.25 (0.0) 70 (0.0) 16 4.0 (−1.0) 2.0 (+1.0) 100 (+1.0) 17 5.5 (0.0) 0.0 (−1.682) 70 (0.0) 18 4.0 (−1.0) 2.0 (+1.0) 40 (−1.0) 19 3.0 (−1.682) 1.25 (0.0) 70 (0.0) ![]() A. D. Rodriguez-Lopez et al. / Agricultural Sciences 4 (2013) 45-50 Copyright © 2013 SciRes. OPEN ACCESS 47 2.3. Analytical Determinations 2.3.1. Pectinmethylesterase Activity The PME activity of the extracts was determined as described by several authors [13-18]. This method meas- ures the releasing rate of carboxylic groups from a 1% (w/v) standar d citrus pecti n (Sig ma) solution at 30 ˚C and pH 7 when the enzymatic extract is added. A volume of 20 mL of the 1% pectin solution was adjusted to pH 7 keep ing the temperature constant at 30˚C. 4.75 mL of the enzymatic extract were added and as soon as the pH de- creased due to the release of carboxylic groups, the pH was re-adjusted to a value of 7 using a solution of 0.01 M NaOH. This pH re-adjustment was made as often as ne- cessary during 10 minutes. One unit of PME activity was defined as 1 μequivalent of carboxyl groups released per minute and millilitre of enzymatic extract (U/mL). PME activity units were given in U per mg of orange peel in dry basis (U/mg (d.b.). 2.3.2. Protein Content The protein content determination was done according to the Bradford method [19]. This method is based on a colorimetric determination of the presence of proteins at a wavelength of 595 nm. The protocol was the following: 3 mL of the Bradford reagent (Sigma Aldrich Co., St. Louis, MO, USA) were added to 300 μL of sample, and after 30 min. the absorbance was measured in a UV/ Visible spectrophotometer (Ultrospec 3300pro; Amer- sham Bioscience, Piscataway, NJ, USA). A calibration curve was done using standard bovine serum albumin (Sigma Aldrich Co., St. Louis, MO, USA) solutions. Protein content was given in mg of protein per mg of orange peel in dry basis (mg prot/mg (d.b.). 2.3.3. Moisture Content in Orang e Pee ls Five orange fruits were cut and squeezed as described before. Peels were cut by hand in pieces of similar size and then were weighted. Afterwards, samples were in- troduced in a vacuum oven at 60˚C and −0.60 bar (Va- cioterm, JP Selecta, S.A., Spain) until constant weight. Moisture content was determined from weight difference before and after sample drying. 2.4. Statistical Analysis All the analyses were conducted in triplicate. Data was expressed as the average of these values. The results of the CCD were analyzed using the software “Statgraphics” versio n Ce ntur ion X VI, fro m Stat Po int Technolo gies, Inc, USA. Linear and quadratic effects of the three variables considered, as well as their interactions on the response variables were calculated. Their significance was eva- luated by analysis of variance (ANOVA). Moreover, experimental data were fitted to a second- order polynomial model (Eq.1) and regression coeffi- cients were obtained (R2). 22 011223341 52 2 63712 813 923 Y XXXXX XXX XX XX ββ ββββ βββ β =+++ ++ +++ + (1) where Y is the studied response, β0 is the independent coefficient, β1, β2, β3 are the lineal coefficients, β4, β5, β6 are the quadratic coefficients and β7, β8, β9 are the inte- raction coe fficients. 3. RESULTS A ND DISCUSSION 3.1. Conventional Pectinmethylesterase Extraction For the pectinmethylesterase activity, it was ob tained a wide range of values between 0.01 (run 17) and 1.23 (run 3) U/mg (d.b.). The lowest PME activity was obtained at the lowest NaCl concentration and at center point condi- tions for pH and time. On the other hand, highest PME activity was obtained at highest pH (pH = 8.0) and at center point co nd itions for [NaCl] a nd time. Moreover, the ANOVA analysis showed that the sig- nificant effects (p < 0.05) were linear terms of NaCl concentratio n and pH wit h a p ositive e ffect in both cases. On the other hand, the extracting time, at least in the range 20 - 120 minutes was not significant for the PME activity. Experimental data were fitted to a second-order poly- nomial model for PME activity (Table 2). Table 2. Second-order model equations for the response surface fitted to the experimental data points obtained in the conven- tional extraction as a function of pH (1), NaCl concentration (2) and time (3). Coeff icient Pectinmethylesterase activity Protein c ontent U/mg (d.b.) mg∙prot/mg (d.b.) Independent β0 −1.46069 −0.17714 Li n e ar β1 0.43937 0.16595 β2 1.39288 0.15610 β3 −0.01002 −0.00200 Quadratic β4 −0.01799 −0.00899 β5 −0.23622 −0.02864 β6 0.00003 −0.00001 Crossproduct β7 −0.11444 −0.03726 β8 0.00058 0.00038 β9 0.00150 0.00096 Regression R2 (%) 78.9 88. 1 ![]() A. D. Rodriguez-Lopez et al. / Agricultural Sciences 4 (2013) 45-50 Copyright © 2013 SciRes. OPEN A CCESS 48 For the protein content results, the ANOVA analysis showed that linear pH term was highly significant with positive effect. Linear [NaCl] and crossproduct pH and [NaCl] terms, were also significant with a negative effect. As occurred with PME activ ity, time did not s how signi- ficance. Protein content data were fitted to a second- order poly n om i a l model (Table 2). Worst results in protein content (0.001 mg∙prot/mg (d.b.)) were obtained with run 3 what is in agreement with results obtained for the PME activity. The PME ac- tivit y dep end s in so me wa y o n the p ro tein c onte nt; he nce, if experi mental conditio ns in run 3 led to an extract with very limited protein content, the PME activity must be extremel y lo w. On the other hand highest protein content (0.52 mg∙prot/mg (d.b.)) was obtained at run 4 (pH = 7.0, [NaCl] = 0.5 M and t = 100 min). These conditions differ from experimental conditions leading to highest PME activity. It was evaluated the relation between PME ac- tivity and protein content and no correlation was found. This fact proves that not all extracted proteins show cat- alytic function. Thus, in order to evaluate the catalytic power of the extracted protein it is possible to define a factor of PME effectiveness, ηPME (U/mg prot) (Eq.2). activity PME content PME Protein η = (2) The ANOVA analysis was done for the ηPME too. It was found that the only significant effect was the NaCl concentration (positive effect) what was corroborated by the RSM plot (Figure 1). The second-order polynomial equation for the ηPME (Eq.3) showed a R2 of 82.9%. PME1 2 3 222 123 12 13 23 3.1295 0.95153.61440.0253 0.0403 0.34420.0002 0.2876 0.0006 0.0007 XXX XXXXX XX XX η =−+ +− −− +− +− (3) Figure 1. Response surface pl ot for the PME effectivenes s as a function of the NaCl concentration and time. The pH was fixed at 5.5. According to this ANOVA analysis, the experimental conditions that maximize the ηPME are: pH = 5.9, NaCl concentration = 2.5 M and time = 20 min, obtaining a maximum value of ηPME = 3.33 U/mg∙prot. 3.2. Ultrasound-Assisted Pectinmethylesterase Extraction In the ultrasound-assisted extraction, experiments were done at pH = 5.5 and [ Na Cl] = 1.2 5 M va r yin g ext ra ct ion time between 0 - 30 min. It was found that both PME activity and extracted protein showed a similar hyperbolic behavior with time course during extraction. Asymptotic values for PME activity and protein content were 0.85 U/mg (d.b.) and 0.41 mg∙prot/mg (d.b.), respectively. The stabilization time was around 15 min in both cases. Regarding the PME effectiveness evolution with the extraction time course (Figure 2), a hyperbolic trend was found with an asymptotic value of about 2.0 U/mg∙prot. In order to compare conventional and ultrasound- as- sisted methods, second order model equations in Table 2 were used to find the expected values of PME activity and protein content at the stabilization conditions for the ultrasound-assisted extra ction (pH = 5.5; NaCl = 1.25 M; t = 15 min). The obtained values were 0.93 U/mg (d.b.) and 0.38 mg∙prot/mg (d.b.) for PME activity and protein content, respectively. As observed, expected PME activity for the conven- tional extraction (0.93 U/mg (d.b.)) was higher than for the ultrasound-assisted method (0.85 U/mg (d.b.)). The contrary occurs with protein content, 0.38 mg∙prot/mg (d.b.) with conventional extraction vs. 0.41 mg∙prot/mg (d.b.). Comparing the PME effectiveness for both extraction methods at the same extracting conditions (pH = 5.5; NaCl = 1.25 M; t = 15 min), the expected value for the conventional extraction reached 2.5 U/mg∙prot. vs. the Figure 2. Evolution of the PME effectiveness as a function of the extraction time course. Experimental conditions: pH = 5.5 and NaC l concentrati on = 1.25 M. 0.0 0.5 1.0 1.5 2.0 2.5 010 2030 40 PME efectiveness (U/mg prot) Time (min) ![]() A. D. Rodriguez-Lopez et al. / Agricultural Sciences 4 (2013) 45-50 Copyright © 2013 SciRes. OPEN ACCESS 49 2.0 U/mg∙prot. obtained for the ultrasound-assisted me- thod. Hence, conventional extraction led to higher PME effectiveness in the extracts than the ultrasound-assisted extraction. 4. CONCLUSIONS Variables studied (pH, [NaCl] and t), had different ef- fect on the PME activity, protein content and PME effec- tive ness ( ηPME) in extracts for the co nventional extra ction: For PME activity, [NaCl] and pH were significant and had positive effect; for protein content, pH was highly significant with positive effect while, [NaCl] was less significant with a negative effect; for the ηPME, [NaCl] was found significant with positive effect. Model equa- tions describing the PME activity, protein content and ηPME of the extracts presented adequate regression coef- ficients. Experimental conditions that maximize ηPME were: pH = 5.9, [NaCl] = 2.5 M and time = 20 min. For ultrasound-assisted extraction, PME activity, pro- tein content and ηPME showed a similar hyperbolic beha- vior with ti me course d uring e xtraction. T he stabilization time was around 15 min in both cases. Comparing results for both extraction methods at the same extracting conditions (pH = 5.5; NaCl = 1.25 M; t = 15 min), conventional extraction led to slightly higher PME effectiveness than the ultrasound-assisted extrac- tion, what is interesting in future ind ustrial a pplications. 5. ACKNOWLEDGEMENTS Authors acknowledge the Vicerrectorado de Investigación of the Universidad Politecnica de Valencia for the financial support (project 1965) from the call Proyectos de Nuevas Líneas de Investigación Mul- tidiscipli nares (PAID05-11 ). REFERENCE S [1] Braddock, R.J. (1999) Handbook of citrus by-products and processing technology, John Wiley & Sons, Inc., Hoboken. [2] García, E., Gozálvez, J.M. and Lora, J. 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